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Home >> Chevrolet >> 2007 >> Chevy Express G3500, Van Passenger Extended >> Repair and Diagnosis >> Brakes >> Anti-Lock Brake System, Traction Control System & Stability Control System >> Repair Instructions >> Brake Pressure Modulator Valve Replacement (w/JL4) >> Installation Procedure

Installation Procedure

    Fig 1: Identifying Brake Pressure Modulator Valve & Electronic Brake Control Module
    GM1381552Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Do not use RTV or any other type of sealant on the EBCM gasket or mating surfaces.
  1. Install the EBCM (2) onto BPMV (1).
  2. NOTE: Refer to Fastener Notice .
    IMPORTANT: Do not reuse the old mounting bolts. Always install new EBCM bolts with the new BPMV.
  3. Install the EBCM bolts.

    Tighten:  Tighten the bolts to 5 N.m (44 lb in) in an X-pattern.

  4. Connect the 2-way ABS pump motor connector to the EBCM.
  5. Install the BPMV (1) to EHCU bracket (3).
  6. Install the BPMV (1) to bracket retaining bolts (4).

    Tighten:  Tighten the bolts to 9 N.m (80 lb in).

  7. Fig 2: Identifying Electric Hydraulic Control Unit Mounting Bracket To Frame Rail Bolts
    GM1209091Courtesy of GENERAL MOTORS CORP.
  8. Install the EHCU to the vehicle frame.

    Tighten:  Tighten the 3 EHCU bracket bolts to 25 N.m (18 lb ft).

  9. Connect the 2 electrical harness connectors to the EBCM.
  10. IMPORTANT: The brake pipes are held in place by a plastic bracket mounted to the frame. Make sure that the brake pipes stay in the correct place for proper reassembly.
  11. Install the brake pipes to the BPMV.

    Tighten:  Tighten the brake pipe fittings to 30 N.m (22 lb ft).

  12. Bleed the brake system. Refer to Hydraulic Brake System Bleeding (Manual) or Hydraulic Brake System Bleeding (Pressure) .
  13. Bleed the brake system. Refer to Antilock Brake System Automated Bleed Procedure (W/JL4)  or Antilock Brake System Automated Bleed Procedure (w/o JL4) .