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Home >> Chevrolet >> 2006 >> Malibu SS >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System - 3.9L - Introduction (2 Of 2) >> Repair Instructions >> Filler Tube Replacement >> Installation Procedure

Installation Procedure

NOTE: Refer to FASTENER NOTICE .
Fig 1: Identifying Clamp & Quick Connect Fittings
GM1578466Courtesy of GENERAL MOTORS CORP.
  1. Install and connect the fuel fill pipe hose assembly.
  2. Tighten the fuel fill pipe hose clamp (1) at the fuel tank.

    Tighten:  Tighten the clamp to 4 N.m (35 lb in).

  3. Connect the EVAP canister vent solenoid tube quick connect fitting (2). Refer to QUICK CONNECT FITTING(S) SERVICE (PLASTIC COLLAR) .
  4. Connect the vapor recirculation line quick connect fitting (3). Refer to QUICK CONNECT FITTING(S) SERVICE (PLASTIC COLLAR) .
    Fig 2: View Of Fuel Fill Pipe Bolt
    GM1578469Courtesy of GENERAL MOTORS CORP.
  5. Install the fuel fill pipe bolt to the underbody.

    Tighten:  Tighten the bolt to 10 N.m (89 lb in).

    Fig 3: Identifying Fuel Filler Pipe Bolts
    GM1578465Courtesy of GENERAL MOTORS CORP.
  6. Lower the vehicle.
  7. Install the fuel fill pipe bolt to the fuel fill pocket.

    Tighten:  Tighten the bolt to 1.5 N.m (13 lb in).