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Home >> Chevrolet >> 2006 >> Chevy Express G3500, Van Passenger Extended >> Repair and Diagnosis >> Electrical >> Charging Systems >> Battery, Charging System And Starting System >> Repair Instructions >> Starter Motor Replacement >> Installation Procedure

Installation Procedure

    Fig 1: View Of Starter
    GM1334814Courtesy of GENERAL MOTORS CORP.
  1. Install the starter motor.
    2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  2. Install the starter motor bolts.

    Tighten:  Tighten the bolts to 78 N.m (58 lb ft).

    3. Fig 2: View Of Cables, Connector & Retainers - Lower Right Of Engine
    GM1369543Courtesy of GENERAL MOTORS CORP.
  3. Install the positive battery cable lead (8) to the starter.
  4. Install the positive battery cable nut (7).

    Tighten:  Tighten the nut to 9 N.m (80 lb in).

    5. Fig 3: View Of Engine Wiring Harness, Nut & Lead
    GM1369542Courtesy of GENERAL MOTORS CORP.
  5. Install the engine wiring harness lead (1) to the starter.
  6. Install the engine wiring harness nut (4).

    Tighten:  Tighten the nut to 3.4 N.m (30 lb in).

  7. Install the right fender wheelhouse inner panel. Refer to Wheelhouse Extension Replacement .
  8. If necessary, install the right front tire and wheel. Refer to Tire and Wheel Removal and Installation .
  9. Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure .
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