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Home >> Chevrolet >> 2006 >> Chevy Express G3500, Van Passenger Extended >> Repair and Diagnosis >> Electrical >> Charging Systems >> Battery, Charging System And Starting System >> Repair Instructions >> Generator Replacement - Auxiliary >> Installation Procedure

Installation Procedure

    Fig 1: View Of Auxiliary Generator & Bolts
    GM1369547Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
  1. Install the auxiliary generator (4).
  2. Install the auxiliary generator bolts (3).

    Tighten:  Tighten the bolts to 50 N.m (37 lb ft).

    3. Fig 2: View Of Positive Cable At Auxiliary Generator (6.6L (LLY) Engine)
    GM1369548Courtesy of GENERAL MOTORS CORP.
  3. Install the positive cable to the auxiliary generator, perform the following:
    1. Install the positive cable.
    2. Install the positive cable nut (1).

      Tighten:  Tighten the nut to 9 N.m (80 lb in).

    3. Slide the boot (4) up to cover the terminal stud.
  4. Install the drive belt. Refer to Drive Belt Replacement for the 6.6L (LLY) engine.
    5. Fig 3: View Of A/C & Generator Electrical Connectors
    GM1369550Courtesy of GENERAL MOTORS CORP.
  5. Connect the auxiliary generator electrical connector (3).
  6. Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure .
  7. Install the upper radiator fan shroud. Refer to Fan Shroud Replacement - Upper .
  8. Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement .
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