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Home >> Chevrolet >> 2006 >> Chevy Express G3500, Van Passenger Extended >> Repair and Diagnosis >> Electrical >> Charging Systems >> Battery, Charging System And Starting System >> Repair Instructions >> Battery Positive Cable Extension Cable Junction Block Replacement >> Installation Procedure

Installation Procedure

    Fig 1: View Of Auxiliary Positive Battery Cable At Starter Stud
    GM662690Courtesy of GENERAL MOTORS CORP.
  1. Install the auxiliary positive battery cable.
  2. Install the auxiliary positive battery cable to the starter stud.
  3. NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Install the starter lead nut.

    Tighten:  Tighten the nut to 9 N.m (80 lb in).

  5. Fig 2: View Of Auxiliary Cable Clip Bolt At Frame
    GM662688Courtesy of GENERAL MOTORS CORP.
  6. Install the auxiliary cable clip bolt to the frame.

    Tighten:  Tighten the bolt to 10 N.m (89 lb in).

  7. Lower the vehicle.
  8. Fig 3: Auxiliary Positive Cable At Junction Block
    GM1665180Courtesy of GENERAL MOTORS CORP.
  9. Install the auxiliary positive battery cable to the junction block.
  10. Install the auxiliary positive battery cable nut to the junction block.

    Tighten:  Tighten the nut to 8 N.m (71 lb in).

  11. Connect the auxiliary battery negative cable. Refer to Battery Negative Cable Disconnect/Connect Procedure .