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Home >> Chevrolet >> 2005 >> Chevy Express G3500, Van Passenger Extended >> Repair and Diagnosis >> Electrical >> Charging Systems >> Battery, Charging System And Starting System >> Repair Instructions >> Battery Positive Cable Replacement >> Installation Procedure

Installation Procedure

  1. Install the cable to the vehicle.

    Ensure the cable is routed correctly and installed in the retainer clips.

  2. Fig 1: Disconnected Positive Lead To Generator
    GM1202784Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Connect the positive lead to the generator.

    Tighten:  Tighten the generator output (BAT) nut to 18 N.m (13 lb ft).

  4. Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  5. Fig 2: Disconnected Positive Lead To Starter Solenoid
    GM1202783Courtesy of GENERAL MOTORS CORP.
  6. Install the positive lead to the starter solenoid.

    Tighten:  Tighten the positive lead to starter solenoid to 10 N.m (89 lb in).

  7. Lower the vehicle.
  8. Fig 3: Disconnected Battery Positive Cable From Battery
    GM1202780Courtesy of GENERAL MOTORS CORP.
  9. If equipped with the 4.8L, 5.3L or 6.0L engine, install the positive lead to the junction block.

    Tighten:  Tighten the junction block nut to 10 N.m (89 lb in).

  10. Connect the battery positive cable to the battery.

    Tighten:  Tighten the battery terminals to 17 N.m (13 lb ft).

  11. Connect the battery negative cable to the battery. Refer to Battery Negative Cable Disconnect/Connect Procedure .
  12. Fig 4: Coolant Recovery Reservoir Or Surge Tank
    GM71685Courtesy of GENERAL MOTORS CORP.
  13. Install the coolant recovery reservoir or surge tank and the bolt.

    Tighten:  Tighten the coolant recovery reservoir or surge tank bolt to 11 N.m (97 lb in).