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Home >> Chevrolet >> 2005 >> Astro Van Cargo, AWD >> Repair and Diagnosis >> Steering >> Steering Linkage (Non-Rack & Pinion) >> Repair Instructions >> Relay Rod Replacement (RWD) >> Installation Procedure

Installation Procedure

    Fig 1: Seating The Idler Arm Tapers
    GM689037Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  1. Use the J 29193  in order to install the relay rod to the idler arm ball studs. See Special Tools .

    Ensure that the seal is on the stud.

    Tighten:  Tighten the J 29193  to 54 N.m (40 lb ft) in order to seat the tapers.

  2. Remove the J 29193  . See Special Tools .
  3. Fig 2: Identifying Idler Arm Components
    GM375572Courtesy of GENERAL MOTORS CORP.
  4. Install the new prevailing torque nut (5) to the idler arm (1) ball studs.

    Tighten:  Tighten the prevailing torque nut to 47 N.m (35 lb ft).

  5. Use the J 29193  in order to install the relay rod to the connecting rod ball stud. See Special Tools .

    Ensure that the seal is on the stud.

    Tighten:  Tighten the J 29193  to 54 N.m (40 lb ft) in order to seat the tapers.

  6. Remove the J 29193  . See Special Tools .
  7. Fig 3: View Of Connecting Rod Components (RWD)
    GM414584Courtesy of GENERAL MOTORS CORP.
  8. Install the new prevailing torque nut (5) to the connecting rod (1) ball stud.

    Tighten:  Tighten the prevailing torque nut to 47 N.m (35 lb ft).

  9. Fig 4: Exploded View Of Steering Linkage (RWD)
    GM284524Courtesy of GENERAL MOTORS CORP.
  10. Use the J 29193  in order to install the inner tie rod (5) to the relay rod (8). See Special Tools .

    Ensure that the seal is on the stud.

    Tighten:  Tighten the J 29193  to 54 N.m (40 lb ft) in order to seat the tapers.

  11. Remove the J 29193  . See Special Tools .
  12. Install the new prevailing torque nut (7) to the inner tie rod (5).

    Tighten:  Tighten the prevailing torque nut to 47 N.m (35 lb ft).

  13. Lower the vehicle.
  14. Adjust the toe-in. Refer to Front Toe Adjustment in Wheel Alignment.