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Home >> Chevrolet >> 2004 >> Classic >> Repair and Diagnosis >> Body & Frame >> Windows >> Door System, Mirror System & Window System >> Repair Instructions >> Hinge Replacement - Front Door >> Removal Procedure

Removal Procedure

  1. Open the front door.
  2. Disconnect the front door rubber conduit from the front door pillar.
  3. Disconnect the front door electrical connector at the front door pillar.
  4. Remove the front door check link bolt.
  5. Fig 1: Identifying Rear Door Hinge Intermediate Bolts
    GM595413Courtesy of GENERAL MOTORS CORP.
  6. Remove the front door hinge intermediate bolts.
  7. Remove the front door from the vehicle with an assistant.
  8. Fig 2: Identifying Front Door Hinge Bolts
    GM736499Courtesy of GENERAL MOTORS CORP.
  9. Clean the area around the hinges and mark the location with a grease pencil.
  10. Remove the front door hinge bolts (2).
  11. Fig 3: Identifying Front Door Hinge Pillar Bolts
    GM737650Courtesy of GENERAL MOTORS CORP.
  12. Remove the front door hinge pillar bolts.
  13. Remove the front door hinge.