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Home >> Chevrolet >> 2004 >> Chevy Express H1500, Van Cargo >> Repair and Diagnosis >> Steering >> Steering Linkage (Non-Rack & Pinion) >> Repair Instructions >> Relay Rod Replacement >> Removal Procedure

Removal Procedure

  1. Raise and suitable support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  2. Loosen the inner tie rods to relay rod retaining nuts using J 34028  .
    Fig 1: Loosening Inner Tie Rod To Relay Rod Retaining Nut
    GM858410Courtesy of GENERAL MOTORS CORP.
  3. Fig 2: Removed Inner Tie Rod To Relay Rod Retaining Nut
    GM832413Courtesy of GENERAL MOTORS CORP.
  4. Remove the inner tie rods to the relay rod retaining nuts.
  5. Fig 3: Removed Inner Tie Rods
    GM837714Courtesy of GENERAL MOTORS CORP.
  6. Rotate the steering linkage to remove the inner tie rods from the relay rod.
  7. Fig 4: Idler Arm To Relay Rod Retaining Nut
    GM828852Courtesy of GENERAL MOTORS CORP.
  8. Remove the idler arm to relay rod retaining nut. Discard the nut.
  9. Fig 5: Removed Pitman Arm
    GM828839Courtesy of GENERAL MOTORS CORP.
  10. Remove the pitman arm retaining nut. Discard the nut.
  11. Fig 6: Disconnecting The Relay Rod From The Idler Arm
    GM832356Courtesy of GENERAL MOTORS CORP.
  12. Disconnect the relay rod from the idler arm using the J 43631  . See Special Tools and Equipment .
  13. Fig 7: Disconnecting Relay Rod From Pitman Arm
    GM832396Courtesy of GENERAL MOTORS CORP.
  14. Disconnect the relay rod from the pitman arm using theJ 24319-B  .
  15. Remove the relay rod from the vehicle.