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Home >> Chevrolet >> 2004 >> Chevy Express G2500, Van Cargo Extended, 4.3 X, 4L60E/M30 >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System - 4.3L (Introduction) >> Repair Instructions >> Filler Tube Replacement (w/Rear Tank) >> Installation Procedure

Installation Procedure

    Fig 1: Fuel Filler Pipe Assembly
    GM1198972Courtesy of GENERAL MOTORS CORP.
  1. Install the fuel fill pipe to the fuel fill hose.
  2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Align the fuel fill pipe to the fuel fill pipe housing.

    Tighten:  Tighten the fuel fill hose clamp to 2.75 N.m (24 lb in).

  4. Install the fuel filler tube ground strap bolt.

    Tighten:  Tighten the fuel filler tube ground strap bolt to 8 N.m (70 lb in).

  5. Lower the vehicle.
  6. Install the fuel fill pipe housing bolts and push-pin.

    Tighten:  Tighten the fuel fill pipe housing bolts to 6 N.m (53 lb in).

  7. Refill the fuel tank.
  8. Install the fuel filler cap.