Common Specs & Procedures Index
COMMON SPECS & PROCEDURES
| SYSTEM | SPECIFICATION/PROCEDURE | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | Approximate Fluid Capacities | ||
| Torque | Fastener Specifications | ||
| Wheel Drive Shaft Nut | |||
| First Pass | 150 N.m (111 lb ft) | ||
| Second Pass | Loosen 45 degrees | ||
| Final Pass | 270 N.m (199 lb ft) | ||
| Battery | Battery Inspection/Test , or Battery Electrical Drain/Parasitic Load Test | ||
| Brakes | |||
| Bleeding Sequence | RIGHT REAR, LEFT FRONT, LEFT REAR, RIGHT FRONT See Hydraulic Brake System Bleeding (J56) , or Hydraulic Brake System Bleeding (J57, J6H, JL9) |
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| Disc Brakes | |||
| Service Specifications | Disc Brake Component Specifications | ||
| Torque | Fastener Specifications | ||
| Charging | |||
| Generator | Charging System Test | ||
| Torque | Fastener Specifications | ||
| Drive Belts | |||
| Adjustment | Non-Adjustable Serpentine Belt | ||
| Drive Belt Routing | 2.0L: Accessory Drive Primary Belt Replacement 3.0L: Accessory Drive Primary Belt Replacement 6.2L: Drive Belt Replacement - Accessory |
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| Engine Cooling | |||
| General Service Specifications | Specifications | ||
| Radiator Cap Pressure | Radiator Surge Tank Cap Testing | ||
| Thermostat R & I | |||
| 2.0L: Engine Coolant Thermostat Housing Inlet Pipe Replacement (LSY) 3.0L: Engine Coolant Thermostat Housing Replacement (LGY) 6.2L: NA |
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| Water Pump R & I | |||
| 2.0L NA 3.0L Water Pump Replacement (LGY) 6.2L: Water Pump Replacement (LT4) |
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| Engine Mechanical | |||
| Compression | 2.0L: Engine Compression Test 3.0L: Engine Compression Test 6.2L: Engine Compression Test |
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| Oil pressure | 2.0L @ 1500 RPM 100°C - 199.95 kPa (29 psi) 3.0L: @ Idle - 69 kPa (10 psi) 3.0L: @ 2, 000 RPM - 136 kPa (20 psi) 3.0L: Piston Cooling Jet Valve Opening Pressure - 3.15-3.85 bar (45.7-55.8 psi) 6.2L: @ 1, 000 RPM - 152 kPa (22 psig) 6.2L: @ 2, 000 RPM - 207 kPa (30 psig) 6.2L: @ 3, 000 RPM - 228 kPa (33 psig) |
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| Overhaul | 2.0L: Specifications 3.0L: Specifications 6.2L: Specifications |
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| Torque | 2.0L: Fastener Specifications 3.0L: Fastener Specifications 6.2L: Fastener Specifications |
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| Fluid Specifications | See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flex Plate Torque - 2.0L | First Pass: 20 N.m (15 lb-ft) Second Pass: 70 degrees |
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| Flex Plate Torque - 3.0L | First Pass - 30 N.m (22 lb ft) Second Pass - 45 degrees |
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| Flex Plate Torque - 6.0L | First Pass - 15 N.m (133 lb in) Second Pass - 30 N.m (22 lb ft) Final Pass - 45 Degrees |
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| Fuel System | |||
| Fuel Pressure Test Procedure | 2.0L: Circuit/System Verification 3.0L: Circuit/System Verification 6.2L: Circuit/System Verification |
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| Fuel Filter Location | Fuel Filter is Part of the Primary Fuel Tank Fuel Pump Module | ||
| Fuel Filter R & I | 2.0L: Fuel Tank Fuel Pump Module Replacement 3.0L: Fuel Tank Fuel Pump Module Replacement 6.2L: Fuel Tank Fuel Pump Module Replacement |
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| Ignition | |||
| Firing Order & Cylinder Identification | FIRING ORDER & CYLINDER IDENTIFICATION | ||
| Ignition Wires (Resistance) | Coil On Plug | ||
| Ignition Wires (Routing) | Coil On Plug | ||
| Spark Plug | |||
| See Parts Catalog for Application | |||
| Gap | 2.0L: 0.70 - 0.80 mm (0.028 - 0.031 in) 3.0L: 0.90 mm (0.035 in) 6.2L: 0.95-1.10 mm (0.037-0.043 in) |
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| Torque | 2.0L: 17 N.m (13 lb-ft) 3.0L: 18 N.m (13 lb ft) 6.2L: 20 N.m (15 lb ft) |
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| Starting | |||
| Starter | 2.0L: Starter Replacement (LSY) 3.0L: Starter Replacement (LGY) 6.2L: Starter Replacement (LT4) |
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| Torque | Fastener Specifications | ||
| Wheel Alignment | |||
| Adjustment Specifications | Wheel Alignment Specifications | ||
| Torque | Fastener Specifications | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque | 190 N.m (140 lb ft) For Tightening Sequence, Please see the Figure Under Installation Procedure (without J57) , or Installation Procedure (with J57) |
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