Circuit/System Testing
- Vehicle OFF, disconnect the harness connector at the G37 Hybrid/EV Battery Pack Coolant Pump.
- Test for less than 5 Ω between the ground circuit terminal 4 and ground.
- If 5 Ω or greater
Repair the open/high resistance on the ground circuit.
- Go to next step: If less than 5 Ω
- If 5 Ω or greater
- Vehicle in Service Mode.
- Test for B+ between the B+ circuit terminal 5 and the ground circuit terminal 4.
- If less than B+
- Vehicle OFF, test for infinite resistance between the B+ circuit terminal 5 and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- Go to next step: If infinite resistance
- Test for less than 2 Ω in the B+ circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω and the fuse is blown, replace the G37 Hybrid/EV Battery Pack Coolant Pump.
- Go to next step: If B+
- Connect a test lamp between the enable circuit terminal 1 and the ground circuit terminal 4.
- Vehicle OFF, charge cord removed. Verify the test lamp is OFF.
- If the test lamp is ON
- Vehicle OFF, disconnect the X2 harness connector at the K114B Hybrid/EV Powertrain Control Module 2.
- Test for less than 1 V between the pump enable circuit terminal and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V, replace the K114B hybrid/EV powertrain control module 2.
- If the test lamp is OFF
- Vehicle ON. Verify the test lamp illuminates. Command the Hybrid Battery Pack Coolant Pump ON (20 - 90%) with a scan tool if necessary.
- If the test lamp is OFF
- Vehicle OFF, disconnect the X2 harness connector at the K114B Hybrid/EV Powertrain Control Module 2.
- Test for infinite resistance between the pump enable circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- Go to next step: If infinite resistance
- Test for less than 2 Ω in the pump enable circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K114B Hybrid/EV Powertrain Control Module 2.
- Go to next step: If the test lamp is ON
- Connect a test lamp between the control circuit terminal 3 and the B+ circuit terminal 5.
- Verify that a test lamp changes illumination between bright (20%) and dim (90%) when commanding the Hybrid Battery Pack Coolant Pump ON between 20% and 90% with a scan tool.
- If the test lamp is always dim or does not illuminate
- Vehicle OFF, disconnect the X2 harness connector at the K114B Hybrid/EV Powertrain Control Module 2.
- Test for less than 1 V between the control circuit terminal and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- Go to next step: If less than 1 V
- Test for less than 2 Ω in the control circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K114B Hybrid/EV Powertrain Control Module 2.
- If the test lamp is always bright
- Vehicle OFF, disconnect the X2 harness connector at the K114B Hybrid/EV Powertrain Control Module 2.
- Test for infinite resistance between the control circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, replace the K114B Hybrid/EV Powertrain Control Module 2.
- Go to next step: The test lamp changes illumination between bright (20%) and dim (90%)
- Remove the test lamp.
- Verify the scan tool Hybrid Battery Pack Coolant Pump Feedback parameter is 0%.
- If greater than 0%
- Vehicle OFF, disconnect the X2 harness connector at the K114B Hybrid/EV Powertrain Control Module 2.
- Test for infinite resistance between the feedback circuit terminal 2 and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- Go to next step: If infinite resistance, replace the K114B Hybrid/EV Powertrain Control Module 2.
- Go to next step: If 0%
- Install a 3 A fused jumper wire between the feedback circuit terminal 2 and the ground circuit terminal 4.
- Verify the scan tool Hybrid Battery Pack Coolant Pump Feedback parameter is greater than 90%.
- If 90% or less
- Vehicle OFF, disconnect the X2 harness connector at the K114B Hybrid/EV Powertrain Control Module 2.
- Test for less than 1 V between the feedback circuit terminal and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- Go to next step: If less than 1 V
- Test for less than 2 Ω in the control circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K114B Hybrid/EV Powertrain Control Module 2.
- Go to next step: If greater than 90%
- Replace the G37 Hybrid/EV Battery Pack Coolant Pump.