Installation Procedure

WARNING: This page is about a different car, the 2007 Cadillac XLR. However, it is still accessible from the selected car via links, so may be relevant.

IMPORTANT: Flat washer type seals do not require lubrication.

Inspect the new seal washer for any signs of cracks, cuts or damage.
Do not use a damaged seal washer.

Fig 1: Identifying Good And Bad Sealing Washer Positions

Courtesy of GENERAL MOTORS CORP.

IMPORTANT: The seal washer must completely bottom against the surface of the fitting.

Using a lint-free clean, dry cloth, clean the sealing surfaces at the generator and generator cooling hose assembly.
Carefully install the new seal washers onto the generator cooling hose assembly.
Install the generator cooling hose assembly to the vehicle.

Fig 2: Removing/Installing Generator Cooling Hose Assembly

Courtesy of GENERAL MOTORS CORP.

Connect the generator cooling hose to the water pump. Refer to Generator Cooling Pipe/Hose Quick Connect Fitting .
Connect the generator cooling hose assembly to the generator.

Fig 3: Removing/Installing Generator Cooling Hose Assembly To Generator Bolt

Courtesy of GENERAL MOTORS CORP.

NOTE: Refer to Fastener Notice .

Install the generator cooling hose assembly to generator bolt.
Tighten: Tighten the bolt to 27 N.m (20 lb ft).
Install the accessory drive belt tensioner. Refer to Drive Belt Tensioner Replacement - Accessory .
Raise and support the vehicle.

Fig 4: Disconnecting/Connecting Generator Cooling Hose To Radiator

Courtesy of GENERAL MOTORS CORP.

Connect the generator cooling hose (1) to the radiator.
Engage the generator cooling hose clamp at the radiator.
Lower the vehicle.
Fill the cooling system. Refer to Draining and Filling Cooling System (GE 47716) or Draining and Filling Cooling System (Static Fill) .