Automatic Transmission - 5L40-E (Unit Repair)

• Specification
  • Fastener Tightening Specifications
  • Fluid Capacity Specifications
  • End Play Specifications
  • Clutch Piston Travel Specifications
  • Reverse Clutch Housing Selective Thrust Washer Specifications
  • Intermediate and Overdrive Clutch Housing Retaining Ring Specifications
  • Fluid Pump Specifications
  • Transmission General Specifications
• Component Locator
  • Disassembled Views
  • Automatic Transmission Electronic Component Views
  • Component Location
  • Fluid Passages
    • Torque Converter Housing - Fluid Pump Cover Side
    • Fluid Pump Cover - Torque Converter Housing Side
    • Fluid Pump Cover - Case Side
    • Case - Fluid Pump Cover Side
    • Case - Top Channel Plate Side
    • Top Channel Plate - Case Side
    • Top Channel Plate - Bottom Channel Plate Side
    • Bottom Channel Plate - Top Channel Plate Side
    • Bottom Channel Plate - Control Valve Body Side
    • Spacer Plate - Bottom Channel Plate Side
    • Front Control Valve Body - Bottom Channel Plate Side
    • Rear Control Valve Body - Bottom Channel Plate Side
• Repair Instructions
  • Torque Converter Assembly Removal
  • Holding Fixture Installation
    • Tools Required
  • Draining Transmission Fluid
  • Extension Housing Removal
  • Pan and Filter Assembly Removal
    • Tools Required
  • Wiring Harness Removal
  • Control Valve Body Accumulator Assembly Removal
  • Output Shaft Speed Sensor Removal
  • Input Speed Sensor Removal
  • Torque Converter Housing Removal
  • Direct and Reverse Clutch - Forward and Coast Clutch Removal
  • Input Sun Gear Shaft Removal
  • Direct Clutch Hub Removal
  • Intermediate Clutch Sprag Assembly Removal
  • Overdrive Clutch Housing Removal
    • Tools Required
  • Low Clutch Sprag Removal
  • Center Support Removal
    • Tools Required
  • Input and Reaction Carrier Removal
  • Output Shaft Removal
  • Parking System Components Removal
  • Case Assembly Inspection
  • Case Components Disassemble
  • Case Components Assemble
  • Parking System Components Installation
    • Tools Required
  • Output Shaft and Rear Internal Ring Gear Disassemble
  • Output Shaft and Rear Internal Ring Gear Assemble
  • Input and Reaction Carrier Disassemble
  • Input and Reaction Carrier Assemble
    • Tools Required
  • Center Support Disassemble
    • Tools Required
  • Center Support Assemble
    • Tools Required
  • Low Clutch Sprag Assemble
  • Overdrive and Intermediate Clutch Disassemble
    • Tools Required
  • Overdrive and Intermediate Clutch Assemble
    • Tools Required
  • Intermediate Clutch Sprag Inspection
  • Intermediate Clutch Sprag Assemble
    • Tools Required
  • Direct Clutch Hub Assemble
  • Input Sun Gear Shaft Disassemble
  • Input Sun Gear Shaft Assemble
  • Forward and Coast Clutch Disassemble
    • Tools Required
  • Forward and Coast Clutch Assemble
    • Tools Required
  • Direct and Reverse Clutch Disassemble
    • Tools Required
  • Direct and Reverse Clutch Assemble
    • Tools Required
  • Direct and Reverse Clutch - Forward and Coast Clutch Installation
  • Fluid Pump Removal
  • Fluid Pump Disassemble
    • Tools Required
  • Torque Converter Seal Removal
    • Tools Required
  • Fluid Pump Assemble
    • Tools Required
  • Torque Converter Housing Installation
    • Tools Required
  • Torque Converter Seal Installation
    • Tools Required
  • Control Valve Body Accumulator Assembly Disassemble
  • Rear Control Valve Body Inspection
  • Rear Control Valve Body Disassemble
  • Rear Control Valve Body Assemble
  • Front Control Valve Body Inspection
  • Front Control Valve Body Disassemble
  • Front Control Valve Body Assemble
  • Control Valve Body Accumulator Assembly Assemble
    • Tools Required
  • Input Speed Sensor Installation
  • Output Shaft Speed Sensor Installation
  • Control Valve Body Accumulator Assembly Installation
  • Wiring Harness Installation
  • Pan and Filter Assembly Installation
  • Extension Housing Installation
    • Tools Required
  • Prop Flange Assemble
  • Holding Fixture Removal
  • Torque Converter Assembly Installation.
• Description and Operation
  • Park - Engine Running
    • Notes
    • Pressure Regulation
    • Shift Accumulation
    • Torque Converter - Released Position Only
    • Fluid Pressure Directed in Preparation for a Shift
    • Park Engine Running
  • Reverse
    • Notes
    • Pressure Regulation
    • Low and Reverse Clutch Applies
    • Reverse Clutch Applies
    • Fluid Pressure Directed in Preparation for TCC Apply
    • Reverse
  • Neutral - Engine Running
    • Notes
    • Reverse Clutch Releases
    • Low and Reverse Clutch Releases
    • Neutral Engine Running
  • Overdrive Range, First Gear (Before First 1-2 Shift)
    • Notes
    • Forward Clutch Applies
    • Coast Clutch Applies
    • Low and Reverse Clutch Applies
    • 3-4 Shift Control Valve and 3-4 Shift
    • 1-2 Shift Control Valve and 1-2 Shift
    • Fluid Pressure Directed in Preparation for a Shift to Second Gear
    • Overdrive Range, First Gear
  • Overdrive Range, First Gear (After First 1-2 Shift)
    • Notes
    • Forward Clutch Applies
    • Coast Clutch Applies
    • 1-2 Shift Control Valve and 1-2 Shift
    • 3-4 Shift Control Valve and 3-4 Shift
    • Fluid Pressure Directed in Preparation for a Shift to Second Gear
    • Overdrive Range, First Gear
  • Overdrive Range, Second Gear
    • Notes
    • Second Clutch Applies
    • Shift Accumulator
    • Fluid Pressure Directed in Preparation for a Shift to Third Gear
    • Torque Converter Clutch Released
    • Overdrive Range, First Gear
  • Overdrive Range, Third Gear
    • Notes
    • Intermediate Clutch Applies
    • Shift Accumulation
    • Torque Converter Clutch Released
    • Fluid Pressure Directed in Preparation for a Shift to Fourth Gear
    • Overdrive Range, Third Gear - Torque Converter Clutch (TCC) Applied
  • Overdrive Range, Fourth Gear
    • Notes
    • Direct Clutch Applies
    • 3-4 Shift Accumulation
    • Coast Clutch Feed
    • Torque Converter Clutch Released
    • Fluid Pressure Directed in Preparation for a Shift to Fifth Gear
    • Overdrive Range, Fourth Gear - Torque Converter Clutch (TCC) Applied
  • Overdrive Range, Fifth Gear - Torque Converter Clutch (TCC) Released
    • Notes
    • Overdrive Clutch Applied
    • 4-5 Shift Accumulation
    • Coast Clutch Releases
    • Torque Converter Clutch Released
    • Overdrive Range, Fifth Gear - Torque Converter Clutch (TCC) Applied
  • Overdrive Range, Fifth Gear - Torque Converter Clutch (TCC) Applied
    • Notes
    • Overdrive Range, Fifth Gear - Torque Converter Clutch (TCC) Applied
  • Manual Fourth Gear
    • Notes
    • Overdrive Clutch Releases
    • Shift Accumulation
    • Coast Clutch Applies
    • Manual Fourth
  • Manual Second Gear
    • Notes
    • Second Coast Clutch Applied
    • Overdrive Clutch Releases
    • Intermediate Clutch Releases
    • Shift Accumulation
    • Manual Second Gear
  • Manual Second - First Gear
    • Notes
    • Low and Reverse Clutch Applied
    • Second Clutch and Second Coast Clutch Release
    • Shift Accumulation
    • Manual Second - First Gear
• Special Tools and Equipment