Circuit/System Testing
NOTE:
You must perform the Circuit/System Verification before proceeding with Circuit/System Testing.
- Verify the integrity of the entire air induction system by verifying that none of the following conditions exist:
- Any damaged components
- Improper operation of turbocharger wastegate actuator or bypass valve
- Improperly installed components
- Collapsed, restricted, or damaged components
- Loose clamps, cracks, or other damage
- An air flow restriction
- Restricted air filter
- Splits, kinks, leaks, or improper connections at the vacuum hoses
- Vacuum leaks at the intake manifold, MAP sensor, and throttle body
- Water intrusion
- Any snow or ice buildup, in cold climates
- Contamination of the Mass Air Flow/Multifunction Intake Air sensor element
- If a condition is found
If a condition is found, repair or replace component as appropriate.
- Go to next step: If no condition is found
- Determine if the vehicle is MY13.5 or newer.
- If not MY13.5 or newer
Refer to Step 7.
- Go to next step: If MY13.5 or newer
- If not MY13.5 or newer
- Determine if the vehicle is equipped with Stop/Start, RPO KL9.
- If vehicle is not equipped with Stop/Start, RPO KL9
Refer to Step 7.
- Go to next step: If vehicle is equipped with Stop/Start, RPO KL9
- If vehicle is not equipped with Stop/Start, RPO KL9
- Ignition OFF, disconnect the B75C Multifunction Intake Air sensor harness. Connect the test lamp between +12 V and the MAF control circuit terminal 4.
- Ignition ON, command the MAF Sensor Supply Voltage ON and OFF with a scan tool. The test lamp should turn ON and OFF when changing between the commanded states.
- If the test lamp is always ON
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
- Test for infinite resistance between the control circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, replace the K20 Engine Control Module.
- If the test lamp is always OFF
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
- Test for 2 Ω resistance between the control circuit and ground.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- Go to next step: If the test lamp turns ON and OFF
- Refer to Step 9.
- Ignition OFF, disconnect the harness connector at the B75C Multifunction Intake Air sensor.
- Test for less than 2 Ω between the ground circuit terminal 4 and ground.
- If 2 Ω or greater
- Ignition OFF.
- Test for less than 2 Ω in the ground circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, repair the open/high resistance in the ground connection.
- Go to next step: If less than 2 Ω
- Ignition ON, verify that a test lamp illuminates between the ignition circuit terminal 5 and ground.
- If the test lamp does not illuminate and the circuit fuse is good
- Ignition OFF, remove the test lamp and remove the fuse for the ignition voltage circuit.
- Test for less than 2 Ω in the ignition voltage circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, verify the fuse is not open and there is voltage at the fuse.
- If the test lamp does not illuminate and the circuit fuse is open
- Ignition OFF, remove the test lamp and remove the fuse for the ignition voltage circuit.
- Test for infinite resistance between the ignition voltage circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- Go to next step: If infinite resistance
- Test for greater than 2 Ω between the ignition voltage circuit terminal 5 and ground.
- If less than 2 Ω, repair the short to ground on the circuit.
- If greater than 2 Ω, test all the components connected to the circuit and repair or replace as necessary.
- Go to next step: If a test lamp illuminates
- Ignition ON, test for 4.8 - 5.2 V between the signal circuit terminal 3 and ground.
- If less than 4.8 V
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
- Test for infinite resistance between the signal circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- Go to next step: If infinite resistance
- Test for less than 2 Ω in the signal circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- If greater than 5.2 V
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
- Ignition ON, test for less than 1 V between the signal circuit and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V, replace the K20 Engine Control Module.
- Go to next step: If between 4.8 - 5.2 V
- Determine if EL-38522-A
Variable Signal Generator or equivalent is available.
- EL-38522-A, Variable Signal Generator; or equivalent is not available
- Test or replace the B75C Multifunction Intake Air sensor.
- Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the freeze frame/failure records data.
- Verify the DTC does not set.
- If the DTC sets
Replace the K20 Engine Control Module.
- Go to next step: If the DTC does not set
- If the DTC sets
- All OK.
- Go to next step: EL-38522-A, Variable Signal Generator; or equivalent is available
- Ignition OFF, connect the leads of the EL-38522-A
Variable Signal Generator as follows:
- Red lead to the signal circuit terminal 3 at the harness connector
- Black leads to ground
- Battery voltage supply lead to B+
- Set the EL-38522-A
Variable Signal Generator to the following specifications.
- Signal switch to 5 V
- Frequency switch to 5 kHz
- Duty Cycle switch to 50 % (Normal)
- Engine idling, verify the scan tool MAF Sensor parameter is between 4, 950 - 5, 050 Hz.
- If not between 4, 950 - 5, 050 Hz.
If not between 4, 950 - 5, 050 Hz, replace the K20 Engine Control Module.
- Go to next step: If between 4, 950 - 5, 050 Hz.
- If not between 4, 950 - 5, 050 Hz.
- Test or replace the B75C Multifunction Intake Air sensor.