61 13... Special tools for wiring harness repairs

WARNING: This page is about a different car, the 2013 BMW M3, 2012 BMW M3, and 2011 BMW M3. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required:

12 1 080
61 0 200
61 0 210
61 0 220
61 0 230
61 0 300
61 0 400
61 1 190
61 4 320
61 9 041
61 9 044

Release and press-out tool:

Special tool 61 0 300
Special tool 61 0 400 (MINI N12/N14)

Handling:

OPENING PLUG HOUSINGS AND REMOVING CONTACTS of different plug systems.

SI 2 05 05 217
SI 2 05 06 294
SI 2 08 06 312

Fig 1: Identifying Tool Box
Courtesy of BMW OF NORTH AMERICA, INC.

Cutting to length and stripping insulation from cables:

Handling:

CUTTING CABLES TO LENGTH AND STRIP INSULATION

Fig 2: Checking Maximum Length Of Repair Cable
Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (small contacts):

Special tool 61 4 320
1. Tool without crimping head
2. Crimping head (STRIPPING INSULATION AND CUTTING FIBRE-OPTIC CABLES TO LENGTH)
3. Crimping head (CRIMPING FIBRE-OPTIC CABLE CONTACTS)
4. Crimping head (CRIMPING MQS CONTACTS)
  
  Fig 3: Identifying Crimping Stop Parts
  Courtesy of BMW OF NORTH AMERICA, INC.
5. Crimping head (CRIMPING MPQ CONTACTS)
6. Replacement blade (face-cutting fibre-optic cables)
7. Replacement blade with tool (insulation stripping unit)
8. Universal crimping head (SI 2 04 06 293)