HVAC Module --, 2021 MY
| Component / System (Official) | Fault Code (SAE-Code) | Monitor Strategy Description English | Malfunction Criteria English | Threshold Value | Unit | Secondary Parameters | Enable Condition | Unit | Monitor (Frequency of Checks) | Monitoring Time Length | Unit | MIL Illum. |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| = charging / preconditioning | [-] | |||||||||||
| OR | ||||||||||||
| = drive ready | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on / preconditioning | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on / preconditioning / charging | [-] | |||||||||||
| OR | ||||||||||||
| = drive ready / preconditioning | [-] | |||||||||||
| Requested position of the engine coolant bypass valve "A" | = heat circuit excluding combustion engine | [-) | ||||||||||
| Vehicle speed | < 255 | [km/h] | ||||||||||
| Ambient temperature | > -255 | [°C] | ||||||||||
| Minimum temperature of the engine coolant temperature sensor 3 or the engine coolant temperature sensor 2 | > -255 | [°C] | ||||||||||
| Difference between the ambient temperature and the minimum temperature of the heat circuit | < 255 | [K] | ||||||||||
| Engine coolant temperature sensor 3 | < 255 | [°C] | ||||||||||
| Maximum time of the monitoring | < 6, 553.5 | [s] | ||||||||||
| Actual tuned volume flow of the combustion engine circuit | ≥ 0 | [l/min] | ||||||||||
| Debounce time for reaching a homogeneous temperature of the combustion engine circuit | > 0 | [s] | ||||||||||
| Actual tuned volume flow of the heat circuit | ≥ 2.9 | [l/min] | ||||||||||
| Debounce time for reaching a homogeneous temperature of the heat circuit | > 35 | [s] | ||||||||||
| Rest period of the heat circuit | > 100 | [min] | ||||||||||
| Difference of the actual temperature and the temperature measured at monitoring start of the engine coolant temperature sensor 1 | ≤ 3, 267.7...3, 276.7 | [K] | ||||||||||
| (Difference of the actual temperature and the temperature measured at monitoring start of the engine coolant temperature sensor 3 | > 26 | [K] | ||||||||||
| OR | ||||||||||||
| Difference of the actual temperature and the temperature measured at monitoring start of the engine coolant temperature sensor 2) | > 30 | [K] | ||||||||||
| Coolant pump "B" electrical monitoring | = passed | [-] | ||||||||||
| Coolant pump "B" functional monitoring | = passed | [-] | ||||||||||
| Coolant pump "A" electrical monitoring | = passed | [-] | ||||||||||
| Coolant pump "A" functional monitoring | = passed | [-] | ||||||||||
| P26AB | Stuck open | CASE 1: Delta value between the engine coolant temperature sensor 2 and the combustion engine coolant temperature | Ignition on | > 500 | [ms] | continuous | 100 | [ms] | 2 DCY | |||
| Delta value between engine coolant temperature sensor 2 and combustion engine coolant temperature | > 30 | [K] | Engine coolant bypass valve "A" electrical monitoring | = passed | [-] | |||||||
| Engine coolant temperature sensor 2 electrical monitoring | = passed | [-] | ||||||||||
| Engine control module/Powertrain control module communication monitoring | = passed | [-] | ||||||||||
| Body control module monitoring | = passed | [-] | ||||||||||
| Case 2: Delta value between the engine coolant temperature sensor 2 and the combustion engine coolant temperature due to convection factor | Status of the ambient temperature | = valid | [-] | |||||||||
| Delta value between engine coolant temperature sensors 2 and combustion engine coolant temperature | > 18...18 | [K] | Anti-lock-brake system control module communication monitoring | = passed | [-] | |||||||
| Engine coolant temperature sensor 3 electrical monitoring | = passed | [-] | ||||||||||
| Engine coolant temperature sensor 1 electrical monitoring | = passed | [-] | ||||||||||
| Internal system operation mode for engine coolant bypass valve "A" stuck open monitoring | = drive ready | [-] | ||||||||||
| OR | ||||||||||||
| = drive ready / preconditioning | [-] | |||||||||||
| Requested position of the engine coolant bypass valve "A" | = heat circuit including combustion engine | [-] | ||||||||||
| Actual tuned volume flow in the combustion engine circuit | ≥ 0 | [l/min] | ||||||||||
| Debounce time for a homogeneous temperature of the combustion engine circuit | > 0 | [s] | ||||||||||
| Actual tuned volume flow in the heat circuit | ≥ 6 | [l/min] | ||||||||||
| Debounce time for a homogeneous temperature of the heat circuit | > 20 | [s] | ||||||||||
| Minimum temperature of the engine coolant temperature sensor 2 and the engine coolant temperature sensor 3 | > -255 | [l/min] | ||||||||||
| Engine speed | ≤ 0 | [rpm] | ||||||||||
| Vehicle speed | ≤ 255 | [km/h] | ||||||||||
| Ambient temperature | ≥ -255 | [°C] | ||||||||||
| Minimum temperature of the combustion engine coolant temperature, the engine coolant temperature sensor 2 and the engine coolant temperature sensor 3 | > -255 | [°C] | ||||||||||
| Difference between the minimum temperature of the heat circuit and the ambient temperature | < 255 | [K] | ||||||||||
| Combustion engine coolant temperature | ≤ 255 | [°C] | ||||||||||
| Debounce time 1 after combustion engine shut off | ≤ 6, 553.5 | [s] | ||||||||||
| Debounce time 2 after combustion engine shut off | ≤ 6, 553.5 | [s] | ||||||||||
| Coolant pump "B" electrical monitoring | = passed | [-] | ||||||||||
| Coolant pump "B" functional monitoring | = passed | [-] | ||||||||||
| Coolant pump "A" electrical monitoring | = passed | [-] | ||||||||||
| Coolant pump "A" functional monitoring | = passed | [-] | ||||||||||
| Additionally for CASE 2: | ||||||||||||
| (Delta value of the coolant temperature prior to the heat register at monitoring start and during monitoring measured with the engine coolant temperature sensor 2 | > 20 | [K] | ||||||||||
| OR | ||||||||||||
| Delta value of the combustion engine coolant temperature at monitoring start and during monitoring) | > 20 | [K] | ||||||||||
| Hybrid/EV Battery Pack Coolant Control Valve "C" | P0DE8 | Control circuit open | Case 1: On-State | Case 1: On-State | continuous | 300 | [ms] | 2 DCY | ||||
| Current consumption | < 40 | [mA] | Valve | = commanded on | [-] | |||||||
| Case 2: Off-State | Case 1: Off-State | |||||||||||
| High-side-out driver | = output toggles | [-] | Valve | = commanded off | [-] | |||||||
| P0DEB | Control circuit low | Voltage drop at high-side out | > 1.5 | [V] | Valve | = commanded on | [-] | continuous | 300 | [ms] | 2 DCY | |
| P0DEC | Control circuit high | Measured voltage at high-side out | = battery voltage | [V] | Valve | = commanded off | [-] | continuous | 300 | [ms] | 2 DCY | |
| P0DEA | Stuck on | Delta temperature 2 | > 5 | [K] | Ignition on | > 500 | [ms] | continuous | 100 | [ms] | 2 DCY | |
| OR | Battery energy control module "B" communication monitoring | = passed | [-] | |||||||||
| Delta temperature change | > 5 | [K] | Hybrid/EV battery pack coolant control valve "C" electrical monitoring | = passed | [-] | |||||||
| Hybrid/EV battery pack coolant temperature sensor "B" electrical monitoring | = passed | [-] | ||||||||||
| For detailed information about "delta temperature 2" and "delta temperature change" please refer to the "Technical Description" | Internal system operation mode for hybrid/EV battery pack coolant control valve "C" stuck monitoring | = preconditioning | [-] | |||||||||
| OR | ||||||||||||
| = charging / preconditioning | [-] | |||||||||||
| OR | ||||||||||||
| = charging | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on | [-] | |||||||||||
| OR | ||||||||||||
| = ignition / charging | [-] | |||||||||||
| OR | ||||||||||||
| = drive ready | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on / preconditioning | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on / preconditioning / charging | [-] | |||||||||||
| OR | ||||||||||||
| = drive ready / preconditioning | [-] | |||||||||||
| Hybrid/EV battery pack coolant control valve "A" electrical monitoring | = passed | [-] | ||||||||||
| Coolant bypass valve "A" electrical monitoring | = passed | [-] | ||||||||||
| Duty cycle of the hybrid/EV battery pack coolant pump | > 50 | [%] | ||||||||||
| Requested position of the hybrid/EV battery pack coolant control valve "C" | = battery circuit including the high-voltage battery | [-] | ||||||||||
| Position of the hybrid/EV battery pack coolant control valve "A" | = unchanged | [-] | ||||||||||
| (Position of the hybrid/EV battery pack coolant control valve "C" | = unchanged | [-] | ||||||||||
| OR | ||||||||||||
| Requested position of the hybrid/EV battery pack coolant control valve "A") | = electromachine circuit | [-] | ||||||||||
| Debounce time for activating the monitoring | ≥ 60 | [s] | ||||||||||
| Absolute value of delta temperature 1 | > 8 | [K] | ||||||||||
| (For detailed information about "delta temperature 1" please refer to the Technical Description) | ||||||||||||
| P0DE9 | Performance/stuck off | Delta temperature 2 | < 3 | [K] | Ignition on | > 500 | [ms] | continuous | 100 | [ms] | 2 DCY | |
| OR | Battery energy control module "B" communication monitoring | = passed | [-] | |||||||||
| Delta temperature change | < 3 | [K] | Hybrid/EV battery pack coolant control valve "C" electrical monitoring | = passed | [-] | |||||||
| Hybrid/EV battery pack coolant temperature sensor "B" electrical monitoring | = passed | [-] | ||||||||||
| For detailed information about "delta temperature 2" and "delta temperature change" please refer to the "Technical Description" | Internal system operation mode for hybrid/EV battery pack coolant control valve "C" stuck monitoring | = preconditioning | [-] | |||||||||
| OR | ||||||||||||
| = charging / preconditioning | [-] | |||||||||||
| OR | ||||||||||||
| = charging | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on | [-] | |||||||||||
| OR | ||||||||||||
| = ignition / charging | [-] | |||||||||||
| OR | ||||||||||||
| = drive ready | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on / preconditioning | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on / preconditioning / charging | [-] | |||||||||||
| OR | ||||||||||||
| = drive ready / preconditioning | [-] | |||||||||||
| Hybrid/EV battery pack coolant control valve "A" electrical monitoring | = passed | [-] | ||||||||||
| Coolant bypass valve "A" electrical monitoring | = passed | [-] | ||||||||||
| Duty cycle of the hybrid/EV battery pack coolant pump | > 50 | [%] | ||||||||||
| Requested position of the hybrid/EV battery pack coolant control valve "C" | = battery circuit excluding the high-voltage battery | [-] | ||||||||||
| Position of the hybrid/EV battery pack coolant control valve "A" | = unchanged | [-] | ||||||||||
| (Position of the hybrid/EV battery pack coolant control valve "C" | = unchanged | [-] | ||||||||||
| OR | ||||||||||||
| Requested position of the hybrid/EV battery pack coolant control valve "A") | = electromachine circuit | [-] | ||||||||||
| Debounce time for activating the monitoring | ≥ 60 | [s] | ||||||||||
| Absolute value of delta temperature 1 | > 8 | [K] | ||||||||||
| (For detailed information about "delta temperature 1" please refer to the Technical Description) | ||||||||||||
| Cooling fan 1 enable | P1A75 | Circuit open | Voltage at input/output | < 2 | [V] | Output current | < 275 | [μA] | continuous | 500 | [ms] | 2 DCY |
| P1A76 | Circuit low | Output current | > 30 | [mA] | none | [-] | continuous | 500 | [ms] | 2 DCY |
Table continues below
| Component / System (Official) | Fault Code (SAE-Code) | Monitor Strategy Description English | Malfunction Criteria English | Threshold Value | Unit | Secondary Parameters | Enable Condition | Unit | Monitor (Frequency of Checks) | Monitoring Time Length | Unit | MIL Illum. |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| P1A77 | Circuit high | Voltage at input/output | > 3 | [V] | Output current | < 275 | [μA] | continuous | 500 | [ms] | 2 DCY | |
| Cooling Fan 1 | P0480 | Control circuit open | Voltage PWM signal amplitude | < 5 | [V] | Electronics of the cooling fan 1 electrical monitoring | = passed | [-] | continuous | 500 | [ms] | 2 DCY |
| P0691 | Control circuit low | Constant voltage | < 1.7 | [V] | Electronics of the cooling fan 1 electrical monitoring | = passed | [-] | continuous | 500 | [ms] | 2 DCY | |
| for a period of time | ≥ 4.5 | [s] | [-] | |||||||||
| P0692 | Control circuit high | Constant voltage | > 1.7 | [V] | Electronics of the cooling fan 1 electrical monitoring | = passed | [-] | continuous | 500 | [ms] | 2 DCY | |
| U0632 | Lost communication with fan actuator | No response 3 times in a row | = failed | [-] | Electronics of the cooling fan 1 electrical monitoring | = passed | [-] | other event | n/a | [-] | 2 DCY | |
| OR | No over voltage / under voltage | [-] | ||||||||||
| Response of variant | [-] | |||||||||||
| P1A7B | Incorrect component installed | Received variant | != variant stored in data set | [-] | Electronics of the cooling fan 1 electrical monitoring | = passed | [-] | other event | n/a | [-] | 2 DCY | |
| No over voltage / under voltage | [-] | |||||||||||
| P2B30 | Stuck on (blockade) | tlow signal | = 2 | [s] | Ignition on | > 500 | [ms] | continuous | 339 | [s] | 2 DCY | |
| Supply voltage of the actuator | > 9.3 | [V] | ||||||||||
| < 18.4 | [V] | |||||||||||
| Electronics of the cooling fan 1 electrical monitoring | = passed | [-] | ||||||||||
| Cooling fan 1 electrical monitoring | = passed | [-] | ||||||||||
| Body control module communication monitoring | = passed | [-] | ||||||||||
| Engine control module/powertrain control module communication monitoring | = passed | [-] | ||||||||||
| Combustion engine speed | > 0 | [rpm] | ||||||||||
| { (Ambient temperature after initialization | > 4 | [°C] | ||||||||||
| OR | ||||||||||||
| Ambient temperature during initialization) | ≥ 4 | [°C] | ||||||||||
| OR | ||||||||||||
| [(Ambient temperature after initialization | < -255 | [°C] | ||||||||||
| OR | ||||||||||||
| Ambient temperature during initialization) | < 4 | [°C] | ||||||||||
| AND | ||||||||||||
| (Timer of the cumulative engine run | ≥ 6, 553.5 | [s] | ||||||||||
| OR | ||||||||||||
| Timer of the continuous engine run | '≥ 300 | [s] | ||||||||||
| OR | ||||||||||||
| Status of the cooling needs for the high-voltage battery | '≥ 127 | [-] | ||||||||||
| OR | ||||||||||||
| Status of the cooling needs for the inverter) ] } | '≥ 127 | [-] | ||||||||||
| P2B2F | Performance/stuck off (internal error) | tlow signal | = 4 | [s] | Supply voltage of the actuator | > 9.3 | [V] | continuous | 410 | [s] | 2 DCY | |
| < 18.4 | [V] | |||||||||||
| Electronics of the cooling fan 1 electrical monitoring | = passed | [-] | ||||||||||
| P2B2F | Performance/stuck off (overheating) | tlow signal | = 1 | [s] | Supply voltage of the actuator | > 9.3 | [V] | continuous | 606 | [s] | 2 DCY | |
| < 18.4 | [V] | |||||||||||
| Electronics of the cooling fan 1 electrical monitoring | = passed | [-] | ||||||||||
| Commanded cooling fan speed | ≥ 15 | [%] | ||||||||||
| Cooling fan 1 performance/stuck off (internal error) monitoring | = passed | [-] | ||||||||||
| Cooling Fan 2 Enable | P1A78 | Circuit open | Voltage at input/output | < 2.0 | [V] | Output current | < 275 | [μA] | continuous | 500 | [ms] | 2 DCY |
| P1A79 | Circuit low | Output current | > 30 | [mA] | none | [-] | continuous | 500 | [ms] | 2 DCY | ||
| P1A7A | Circuit high | Voltage at input/output | > 3 | [V] | Output current | < 275 | [μA] | continuous | 500 | [ms] | 2 DCY | |
| Cooling Fan 2 | P0481 | Control circuit open | Voltage PWM signal amplitude | < 5 | [V] | Electronics of the cooling fan 2 electrical monitoring | = passed | [-] | continuous | 500 | [ms] | 2 DCY |
| P0693 | Control circuit low | Constant voltage | < 1.7 | [V] | Electronics of the cooling fan 2 electrical monitoring | = passed | [-] | continuous | 500 | [ms] | 2 DCY | |
| for a period of time | ≥ 4.5 | [s] | [-] | |||||||||
| P0694 | Control circuit high | Constant voltage | > 1.7 | [V] | Electronics of the cooling fan 2 electrical monitoring | = passed | [-] | continuous | 500 | [ms] | 2 DCY | |
| U0633 | Lost communication with fan actuator | No response 3 times in a row | = failed | [-] | Electronics of the cooling fan 2 electrical monitoring | = passed | [-] | other event | n/a | [-] | 2 DCY | |
| OR | No over voltage / under voltage | [-] | ||||||||||
| Response of variant | [-] | |||||||||||
| P1A7C | Incorrect component installed | Received variant | != variant stored in data set | [-] | Electronics of the cooling fan 2 electrical monitoring | = passed | [-] | other event | n/a | [-] | 2 DCY | |
| No over voltage / under voltage | [-] | |||||||||||
| P2B32 | Stuck on (blockade) | tlow signal | = 2 | [s] | Ignition on | > 500 | [ms] | continuous | 339 | [s] | 2 DCY | |
| Supply voltage of the actuator | > 9.3 | [V] | ||||||||||
| < 18.4 | [V] | |||||||||||
| Electronics of the cooling fan 2 electrical monitoring | = passed | [-] | ||||||||||
| Cooling fan 2 electrical monitoring | = passed | [-] | ||||||||||
| Body control module communication monitoring | = passed | [-] | ||||||||||
| Engine control module/powertrain control module communication monitoring | = passed | [-] | ||||||||||
| Combustion engine speed | > 0 | [rpm] | ||||||||||
| { (Ambient temperature after initialization | > 4 | [°C] | ||||||||||
| OR | ||||||||||||
| Ambient temperature during initialization) | ≥ 4 | [°C] | ||||||||||
| OR | ||||||||||||
| [(Ambient temperature after initialization | < -255 | [°C] | ||||||||||
| OR | ||||||||||||
| Ambient temperature during initialization) | < 4 | [°C] | ||||||||||
| AND | ||||||||||||
| (Timer of the cumulative engine run | ≥ 6, 553.5 | [s] | ||||||||||
| OR | ||||||||||||
| Timer of the continuous engine run | '≥ 300 | [s] | ||||||||||
| OR | ||||||||||||
| Status of the cooling needs for the high-voltage battery | '≥ 127 | [-] | ||||||||||
| OR | ||||||||||||
| Status of the cooling needs for the inverter) ] } | ' ≥ 127 | [-] | ||||||||||
| P2B31 | Performance/stuck off (internal error) | tlow signal | = 4 | [s] | Supply voltage of the actuator | > 9.3 | [V] | continuous | 410 | [s] | 2 DCY | |
| < 18.4 | [V] | |||||||||||
| Electronics of the cooling fan 2 electrical monitoring | = passed | [-] | ||||||||||
| P2B31 | Performance/stuck off (overheating) | tlow signal | = 1 | [s] | Supply voltage of the actuator | > 9.3 | [V] | continuous | 606 | [s] | 2 DCY | |
| < 18.4 | [V] | |||||||||||
| Electronics of the cooling fan 2 electrical monitoring | = passed | [-] | ||||||||||
| Commanded cooling fan speed | ≥ 15 | [%] | ||||||||||
| Cooling fan 2 performance/stuck off (internal error) monitoring | = passed | [-] | ||||||||||
| Data Set A | B2005 | Checksum incompatibility | Actual checksum | != stored checksum | [-] | None | [-] | continuous | 1.000 | [ms] | 1 DCY | |
| B2012 | Software version number incompatibility | Actual software version number | != stored software version number | [-] | None | [-] | continuous | 1.000 | [ms] | 1 DCY | ||
| C2001 | Software version number incompatibility | Actual software version number | != stored software version number | [-] | Ignition on | > 500 | [ms] | continuous | 1.000 | [ms] | 1 DCY | |
| B2012 | Software spare part number incompatibility | Actual software spare part number | != stored software spare part number | [-] | None | [-] | continuous | 1.000 | [ms] | 1 DCY | ||
| C2001 | Software spare part number incompatibility | Actual software spare part number | != stored software spare part number | [-] | Ignition on | > 500 | [ms] | continuous | 1.000 | [ms] | 1 DCY | |
| B2012 | Hardware version number incompatibility | Actual hardware version number | != stored hardware version number | [-] | None | [-] | continuous | 1.000 | [ms] | 1 DCY | ||
| C2001 | Motor code incompatibility | Actual motor code | != stored motor code | [-] | Ignition on | > 500 | [ms] | continuous | 1.500 | [ms] | 1 DCY | |
| Engine control module communication monitoring | = passed | [-] | ||||||||||
| C2001 | Fuel type incompatibility | Actual fuel type | != stored fuel type | [-] | Ignition on | > 500 | [ms] | continuous | 1.500 | [ms] | 1 DCY | |
| Engine control module communication monitoring | = passed | [-] | ||||||||||
| C2001 | Vehicle type incompatibility | Actual vehicle type | != stored vehicle type | [-] | Ignition on | > 500 | [ms] | continuous | 1.500 | [ms] | 1 DCY | |
| Engine control module communication monitoring | = passed | [-] | ||||||||||
| C2001 | OBD type incompatibility | Actual OBD type | != stored OBD type | [-] | Ignition on | > 500 | [ms] | continuous | 1.500 | [ms] | 1 DCY | |
| Engine control module communication monitoring | = passed | [-] | ||||||||||
| C2001 | Vehicle identification number incompatibility | Actual vehicle identification number | != stored vehicle identification number | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 1 DCY | |
| Engine control module communication monitoring | = passed | [-] | ||||||||||
| Data Set B | B2005 | Checksum incompatibility | Actual checksum | != stored checksum | [-] | None | [-] | continuous | 1.000 | [ms] | 1 DCY | |
| B2012 | Software version number incompatibility | Actual software version number | != stored software version number | [-] | None | [-] | continuous | 1.000 | [ms] | 1 DCY | ||
| B2012 | Software spare part number incompatibility | Actual software spare part number | != stored software spare part number | [-] | None | [-] | continuous | 1.000 | [ms] | 1 DCY | ||
| B2012 | Hardware version number incompatibility | Actual hardware version number | != stored hardware version number | [-] | None | [-] | continuous | 1.000 | [ms] | 1 DCY | ||
| C2002 | Motor code incompatibility | Actual motor code | != stored motor code | [-] | Ignition on | > 500 | [ms] | continuous | 960 | [ms] | 1 DCY | |
| Engine first start | [-] | |||||||||||
| C2002 | Fuel type incompatibility | Actual fuel type | != stored fuel type | [-] | Ignition on | > 500 | [ms] | continuous | 960 | [ms] | 1 DCY | |
| Engine first start | [-] | |||||||||||
| C2002 | Vehicle type incompatibility | Actual vehicle type | != stored vehicle type | [-] | Ignition on | > 500 | [ms] | continuous | 960 | [ms] | 1 DCY | |
| Engine first start | [-] | |||||||||||
| C2002 | OBD type incompatibility | Actual OBD type | != stored OBD type | [-] | Ignition on | > 500 | [ms] | continuous | 960 | [ms] | 1 DCY | |
| Engine first start | [-] | |||||||||||
| C2002 | Vehicle identification number incompatibility | Actual vehicle identification number | != stored vehicle identification number | [-] | Ignition on | > 500 | [ms] | continuous | 200 | [ms] | 1 DCY | |
| Engine first start | [-] | |||||||||||
| A/C Refrigerant Distribution Valve "A" | P1A87 | Incorrect component installed | Current software version number | != software version number stored in the data base | [-] | none | [-] | other event | n/a | [-] | 2 DCY | |
| P1A8C | Wrong address (hardware address) | Stored hardware address | ' != Own hardware address | [-] | Plausibility check | = active | [-] | other event | n/a | [-] | 2 DCY | |
| P0EC9 | Actuator stuck open (blockade) | Blockade monitoring | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Blockade monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "A" communication monitoring | = passed | [-] | |||||||
| P2611 | Actuator control circuit open (electrical error) | Electrical monitoring | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Electrical monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "A" communication monitoring | = passed | [-] | |||||||
| P2611 | Actuator control circuit open (temperature sensor error) | Temperature sensor monitoring | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Temperature sensor monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "A" communication monitoring | = passed | [-] | |||||||
| P1A8C | Wrong address | Own hardware address | ' != hardware address to be stored in the flash memory | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Wrong address monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "A" communication monitoring | = passed | [-] | |||||||
| P2613 | Actuator control circuit high (over voltage) | Supply voltage | > 18.5 | [V] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Over voltage monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "A" communication monitoring | = passed | [-] | |||||||
| P266F | Actuator control circuit driver current/temperature too high | Driver temperature | > 170 | [°C] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Over temperature monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "A" communication monitoring | = passed | [-] | |||||||
| P2612 | Actuator control circuit low (under voltage) | Supply voltage | < 7.8 | [V] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Under voltage monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "A" communication monitoring | = passed | [-] | |||||||
| B3A13 | Actuator control circuit performance (response error) | Communication error | = checksum error | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| = stop bit error | [-] | A/C refrigerant distribution valve "A" communication monitoring | = passed | [-] | ||||||||
| Actuator control circuit performance monitoring test cycle | = completed | [-] | ||||||||||
| B3A14 | Actuator temperature range/performance (out of range high) | Temperature of the A/C refrigerant distribution valve "A" | > 160 | [°C] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| < 204 | [°C] | A/C refrigerant distribution valve "A" communication monitoring | = passed | [-] | ||||||||
| Temperature out of range high monitoring test cycle | = completed | [-] | ||||||||||
| B3A13 | Actuator control circuit performance (actuator speed) | Actuator speed monitoring | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Actuator speed monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "A" communication monitoring | = passed | [-] |
Table continues below
| Component / System (Official) | Fault Code (SAE-Code) | Monitor Strategy Description English | Malfunction Criteria English | Threshold Value | Unit | Secondary Parameters | Enable Condition | Unit | Monitor (Frequency of Checks) | Monitoring Time Length | Unit | MIL Illum. |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| B3A13 | Actuator control circuit performance (actuator position) | Actuator position monitoring | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Actuator position monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "A" communication monitoring | = passed | [-] | |||||||
| B3A13 | Actuator control circuit performance (coil holding current) | Coil holding monitoring | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Coil holding monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "A" communication monitoring | = passed | [-] | |||||||
| B3A13 | Actuator control circuit performance (PCB temperature) | PCB temperature | ≥ 204 | [°C] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| PCB temperature monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "A" communication monitoring | = passed | [-] | |||||||
| P0EC9 | Actuator stuck/open (position crosscheck) | CASE 1: Delta between the actual and the target position | Ignition on | > 500 | [ms] | continuous | 100 | [ms] | 2 DCY | |||
| Delta value between the actual and the target opening position of the A/C refrigerant distribution valve "A" | > 4 | [%] | A/C refrigerant distribution valve "A" communication monitoring | = passed | [-] | |||||||
| A/C refrigerant distribution valve "A" electrical monitoring | = passed | [-] | ||||||||||
| CASE 2: Quick test of the actuator positioning | ||||||||||||
| Travel distance of the actuator of the A/C refrigerant distribution valve "A" | ≥ 6 | [%] | Additionally for CASE 1: | |||||||||
| Delta between the reference and the target position of the A/C refrigerant distribution valve "A" | ≥ 19 | [%] | Delta value of the target position of the A/C refrigerant distribution valve "A" | < 1.4 | [%] | |||||||
| Time the A/C refrigerant distribution valve "A" must remain nearly in the same position | > 10 | [s] | ||||||||||
| Delta value between the reference and the target position of the A/C refrigerant distribution valve "A" | > 6 | [%] | ||||||||||
| Additionally for CASE 2: | ||||||||||||
| (Delta value of the target position of the A/C refrigerant distribution valve "A" | > 19 | [%] | ||||||||||
| OR | ||||||||||||
| Delta value between the target and the actual opening position of the A/C refrigerant distribution valve "A") | ≥ 100 | [%] | ||||||||||
| Time the A/C refrigerant distribution valve "A" must remain nearly in the same position | > 2.4 | [s] | ||||||||||
| B3A14 | Actuator temperature range/performance | Temperature deviation of the internal temperature of the A/C refrigerant distribution valve "A" to the median value of the internal temperatures of the A/C refrigerant distribution valve "A", the A/C refrigerant distribution valve "B", the A/C refrigerant distribution valve "C", the A/C refrigerant distribution valve "D" and the A/C refrigerant expansion valve | ≥ 18α[EURO SIGN] | 16 | [K] | Ignition on | > 500 | [ms] | continuous | 100 | [ms] | 2 DCY | |
| A/C refrigerant distribution valve "A" electrical monitoring | = passed | [-] | ||||||||||
| A/C refrigerant distribution valve "B" electrical monitoring | = passed | [-] | ||||||||||
| A/C refrigerant distribution valve "C" electrical monitoring | = passed | [-] | ||||||||||
| A/C refrigerant distribution valve "D" electrical monitoring | = passed | [-] | ||||||||||
| A/C refrigerant expansion valve electrical monitoring | = passed | [-] | ||||||||||
| Debounce time for the global conditions | > 4 | [s] | ||||||||||
| Rest period of the refrigerant circuit | > 360 | [min] | ||||||||||
| Internal system operation mode | = preconditioning | [-] | ||||||||||
| OR | ||||||||||||
| = charging/preconditioning | [-] | |||||||||||
| OR | ||||||||||||
| = charging | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on/charging | [-] | |||||||||||
| OR | ||||||||||||
| = drive ready | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on/preconditioning | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on/charging/preconditioning | [-] | |||||||||||
| OR | ||||||||||||
| = drive ready/preconditioning | [-] | |||||||||||
| Timer to limit the activation of the temperature crosscheck monitoring depending on the internal system operation mode | < 300 | [s] | ||||||||||
| Communication monitoring of the coolant pump "A" | = passed | [-] | ||||||||||
| Functional monitoring of the coolant pump "A" | = passed | [-] | ||||||||||
| Communication monitoring of the hybrid/EV electronics coolant pump | = passed | [-] | ||||||||||
| Functional monitoring of the hybrid/EV electronics coolant pump | = passed | [-] | ||||||||||
| Communication monitoring of the coolant pump "B" | = passed | [-] | ||||||||||
| Functional monitoring of the coolant pump "B" | = passed | [-] | ||||||||||
| Communication monitoring of the battery energy control module | = passed | [-] | ||||||||||
| Cold Start Conditions | ||||||||||||
| Debounce time for cold start conditions | > 0 | [s] | ||||||||||
| Temperature gradient of the A/C refrigerant distribution valve "A" for cold start conditions | < 10 | [K] | ||||||||||
| Temperature gradient of the A/C refrigerant distribution valve "B" for cold start conditions | < 10 | [K] | ||||||||||
| Temperature gradient of the A/C refrigerant distribution valve "C" for cold start conditions | < 10 | [K] | ||||||||||
| Temperature gradient of the A/C refrigerant distribution valve "D" for cold start conditions | < 10 | [K] | ||||||||||
| Temperature gradient of the A/C refrigerant expansion valve for cold start conditions | < 10 | [K] | ||||||||||
| A/C Refrigerant Distribution Valve "B" | P1A89 | Incorrect component installed | Current software version number | != software version number stored in the data base | [-] | none | [-] | other event | n/a | [-] | 2 DCY | |
| P1A8D | Wrong address (Hardware address) | Stored hardware address | != Own hardware address | [-] | Plausibility check | = active | [-] | other event | n/a | [-] | 2 DCY | |
| P0EE2 | Actuator stuck open (blockade) | Blockade monitoring | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Blockade monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "B" communication monitoring | = passed | [-] | |||||||
| P0EE3 | Actuator control circuit open (electrical error) | Electrical monitoring | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Electrical monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "B" communication monitoring | = passed | [-] | |||||||
| P0EE3 | Actuator control circuit open (temperature sensor error) | Temperature sensor monitoring | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Temperature sensor monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "B" communication monitoring | = passed | [-] | |||||||
| P1A8D | Wrong address | Own hardware address | != hardware address to be stored in the flash memory | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Wrong address monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "B" communication monitoring | = passed | [-] | |||||||
| P0EE5 | Actuator control circuit high (over voltage) | Supply voltage | > 18.5 | [V] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Over voltage monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "B" communication monitoring | = passed | [-] | |||||||
| P0EE6 | Control circuit driver current/temperature too high | Driver temperature | > 170 | [°C] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Over temperature monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "B" communication monitoring | = passed | [-] | |||||||
| P0EE4 | Actuator control circuit low (under voltage) | Supply voltage | < 7.8 | [V] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Under voltage monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "B" communication monitoring | = passed | [-] | |||||||
| B3A15 | Actuator control circuit performance (response error) | Communication error | = checksum error | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| = stop bit error | [-] | A/C refrigerant distribution valve "B" communication monitoring | = passed | [-] | ||||||||
| Actuator control circuit performance monitoring test cycle | = completed | [-] | ||||||||||
| B3A16 | Actuator temperature range/performance (out of range high) | Temperature of the A/C refrigerant distribution valve "B" | > 160 | [°C] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| < 204 | [°C] | A/C refrigerant distribution valve "B" communication monitoring | = passed | [-] | ||||||||
| Temperature out of range high monitoring test cycle | = completed | [-] | ||||||||||
| B3A15 | Actuator control circuit performance (actuator speed) | Actuator speed monitoring | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Actuator speed monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "B" communication monitoring | [-] | ||||||||
| B3A15 | Actuator control circuit performance (actuator position) | Actuator position monitoring | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Actuator position monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "B" communication monitoring | [-] | ||||||||
| B3A15 | Actuator control circuit performance (coil holding current) | Coil holding monitoring | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Coil holding monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "B" communication monitoring | [-] | ||||||||
| B3A15 | Actuator control circuit performance (PCB temperature) | PCB temperature | ≥ 204 | [°C] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| PCB temperature monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "B" communication monitoring | [-] | ||||||||
| P0EE2 | Actuator stuck/open (position crosscheck) | CASE 1: Delta between the actual and the target position | Ignition on | > 500 | [ms] | continuous | 100 | [ms] | 2 DCY | |||
| Delta value between the actual and the target opening position of the A/C refrigerant distribution valve "B" | > 4 | [%] | A/C refrigerant distribution valve "B" communication monitoring | = passed | [-] | |||||||
| A/C refrigerant distribution valve "B" electrical monitoring | = passed | [-] | ||||||||||
| CASE 2: Quick test of the actuator positioning | ||||||||||||
| Travel distance of the actuator of the A/C refrigerant distribution valve "B" | ≥ 6 | [%] | Additionally for CASE 1: | |||||||||
| Delta between the reference and the target position of the A/C refrigerant distribution valve "B" | ≥ 19 | [%] | Delta value of the target position of the A/C refrigerant distribution valve "B" | < 1.4 | [%] | |||||||
| Time the A/C refrigerant distribution valve "B" must remain nearly in the same position | > 10 | [s] | ||||||||||
| Delta value between the reference and the target position of the A/C refrigerant distribution valve "B" | > 6 | [%] | ||||||||||
| Additionally for CASE 2: | ||||||||||||
| (Delta value of the target position of the A/C refrigerant distribution valve "B" | > 19 | [%] | ||||||||||
| OR | ||||||||||||
| Delta value between the target and the actual opening position of the A/C refrigerant distribution valve "B") | ≥ 100 | [%] | ||||||||||
| Time the A/C refrigerant distribution valve "B" must remain nearly in the same position | > 2.4 | [s] | ||||||||||
| B3A16 | Actuator temperature range/performance | Temperature deviation of the internal temperature of the A/C refrigerant distribution valve "B" to the median value of the internal temperatures of the A/C refrigerant distribution valve "A", the A/C refrigerant distribution valve "B", the A/C refrigerant distribution valve "C", the A/C refrigerant distribution valve "D" and the A/C refrigerant expansion valve | ≥ 18...16 | [K] | Ignition on | > 500 | [ms] | continuous | 100 | [ms] | 2 DCY | |
| A/C refrigerant distribution valve "A" electrical monitoring | = passed | [-] | ||||||||||
| A/C refrigerant distribution valve "B" electrical monitoring | = passed | [-] | ||||||||||
| A/C refrigerant distribution valve "C" electrical monitoring | = passed | [-] | ||||||||||
| A/C refrigerant distribution valve "D" electrical monitoring | = passed | [-] | ||||||||||
| A/C refrigerant expansion valve electrical monitoring | = passed | [-] | ||||||||||
| Debounce time for the global conditions | > 4 | [s] | ||||||||||
| Rest period of the refrigerant circuit | > 360 | [min] | ||||||||||
| Internal system operation mode | = preconditioning | [-] | ||||||||||
| OR | ||||||||||||
| = charging/preconditioning | [-] | |||||||||||
| OR | ||||||||||||
| = charging | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on/charging | [-] | |||||||||||
| OR | ||||||||||||
| = drive ready | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on/preconditioning | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on/charging/preconditioning | [-] | |||||||||||
| OR | ||||||||||||
| = drive ready/preconditioning | [-] | |||||||||||
| Timer to limit the activation of the temperature crosscheck monitoring depending on the internal system operation mode | < 300 | [s] | ||||||||||
| Communication monitoring of the coolant pump "A" | = passed | [-] | ||||||||||
| Functional monitoring of the coolant pump "A" | = passed | [-] |
Table continues below
| Component / System (Official) | Fault Code (SAE-Code) | Monitor Strategy Description English | Malfunction Criteria English | Threshold Value | Unit | Secondary Parameters | Enable Condition | Unit | Monitor(Frequency of Checks) | Monitoring Time Length | Unit | MIL Illum. |
| Communication monitoring of the hybrid/EV electronics coolant pump | = passed | [-] | ||||||||||
| Functional monitoring of the hybrid/EV electronics coolant pump | = passed | [-] | ||||||||||
| Communication monitoring of the coolant pump "B" | = passed | [-] | ||||||||||
| Functional monitoring of the coolant pump "B" | = passed | [-] | ||||||||||
| Communication monitoring of the battery energy control module | = passed | [-] | ||||||||||
| Cold Start Conditions | ||||||||||||
| Debounce time for cold start conditions | > 0 | [s] | ||||||||||
| Temperature gradient of the A/C refrigerant distribution valve "A" for cold start conditions | < 10 | [K] | ||||||||||
| Temperature gradient of the A/C refrigerant distribution valve "B" for cold start conditions | < 10 | [K] | ||||||||||
| Temperature gradient of the A/C refrigerant distribution valve "C" for cold start conditions | < 10 | [K] | ||||||||||
| Temperature gradient of the A/C refrigerant distribution valve "D" for cold start conditions | < 10 | [K] | ||||||||||
| Temperature gradient of the A/C refrigerant expansion valve for cold start conditions | < 10 | [K] | ||||||||||
| A/C Refrigerant Distribution Valve "C" | P1A8A | Incorrect component installed | Current software version number | != software version number stored in the data base | [-] | none | [-] | other event | n/a | [-] | 2 DCY | |
| P1A8E | Wrong address (Hardware address) | Stored hardware address | != own hardware address | [-] | Plausibility check | = active | [-] | other event | n/a | [-] | 2 DCY | |
| B3A00 | Actuator stuck open (blockade) | Blockade monitoring | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Blockade monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "C" communication monitoring | = passed | [-] | |||||||
| B3A01 | Actuator control circuit open (electrical error) | Electrical monitoring | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Electrical monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "C" communication monitoring | = passed | [-] | |||||||
| B3A01 | Actuator control circuit open (temperature sensor error) | Temperature sensor monitoring | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Temperature sensor monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "C" communication monitoring | = passed | [-] | |||||||
| P1A8E | Wrong address | Own hardware address | != hardware address to be stored in the flash memory | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Wrong address monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "C" communication monitoring | = passed | [-] | |||||||
| B3A03 | Actuator control circuit high (over voltage) | Supply voltage | > 18.5 | [V] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Over voltage monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "C" communication monitoring | = passed | [-] | |||||||
| B3A04 | Control circuit driver current/temperature too high | Driver temperature | > 170 | [°C] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Over temperature monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "C" communication monitoring | = passed | [-] | |||||||
| B3A02 | Actuator control circuit low (under voltage) | Supply voltage | < 7.8 | [V] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Under voltage monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "C" communication monitoring | = passed | [-] | |||||||
| B3A17 | Actuator control circuit performance (response error) | Communication error | = checksum error | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| = stop bit error | [-] | A/C refrigerant distribution valve "C" communication monitoring | = passed | [-] | ||||||||
| Actuator control circuit performance monitoring test cycle | = completed | [-] | ||||||||||
| B3A18 | Actuator temperature range/performance (out of range high) | Temperature of the A/C refrigerant distribution valve "C" | > 160 | [°C] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| < 204 | [°C] | A/C refrigerant distribution valve "C" communication monitoring | = passed | [-] | ||||||||
| Temperature out of range high monitoring test cycle | = completed | [-] | ||||||||||
| B3A17 | Actuator control circuit performance (actuator speed) | Actuator speed monitoring | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Actuator speed monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "C" communication monitoring | [-] | ||||||||
| B3A17 | Actuator control circuit performance (actuator position) | Actuator position monitoring | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Actuator position monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "C" communication monitoring | [-] | ||||||||
| B3A17 | Actuator control circuit performance (coil holding current) | Coil holding monitoring | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Coil holding monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "C" communication monitoring | [-] | ||||||||
| B3A17 | Actuator control circuit performance (PCB temperature) | PCB temperature | ≥ 204 | [°C] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| PCB temperature monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "C" communication monitoring | [-] | ||||||||
| B3A00 | Actuator stuck/open (position crosscheck) | CASE 1: Delta between the actual and the target position | Ignition on | > 500 | [ms] | continuous | 100 | [ms] | 2 DCY | |||
| Delta value between the actual and the target opening position of the A/C refrigerant distribution valve "C" | > 4 | [%] | A/C refrigerant distribution valve "C" communication monitoring | = passed | [-] | |||||||
| A/C refrigerant distribution valve "C" electrical monitoring | = passed | [-] | ||||||||||
| CASE 2: Quick test of the actuator positioning | ||||||||||||
| Travel distance of the actuator of the A/C refrigerant distribution valve "C" | ≥ 6 | [%] | Additionally for CASE 1: | |||||||||
| Delta between the reference and the target position of the A/C refrigerant distribution valve "C" | ≥ 19 | [%] | Delta value of the target position of the A/C refrigerant distribution valve "C" | < 1.4 | [%] | |||||||
| Time the A/C refrigerant distribution valve "C" must remain nearly in the same position | > 10 | [s] | ||||||||||
| Delta value between the reference and the target position of the A/C refrigerant distribution valve "C" | > 6 | [%] | ||||||||||
| Additionally for CASE 2: | ||||||||||||
| (Delta value of the target position of the A/C refrigerant distribution valve "C" | > 19 | [%] | ||||||||||
| OR | ||||||||||||
| Delta value between the target and the actual opening position of the A/C refrigerant distribution valve "C") | ≥ 100 | [%] | ||||||||||
| Time the A/C refrigerant distribution valve "C" must remain nearly in the same position | > 2.4 | [s] | ||||||||||
| B3A18 | Actuator temperature range/performance | Temperature deviation of the internal temperature of the A/C refrigerant distribution valve "C" to the median value of the internal temperatures of the A/C refrigerant distribution valve "A", the A/C refrigerant distribution valve "B", the A/C refrigerant distribution valve "C", the A/C refrigerant distribution valve "D" and the A/C refrigerant expansion valve | ≥ 18...16 | [K] | Ignition on | > 500 | [ms] | continuous | 100 | [ms] | 2 DCY | |
| A/C refrigerant distribution valve "A" electrical monitoring | = passed | [-] | ||||||||||
| A/C refrigerant distribution valve "B" electrical monitoring | = passed | [-] | ||||||||||
| A/C refrigerant distribution valve "C" electrical monitoring | = passed | [-] | ||||||||||
| A/C refrigerant distribution valve "D" electrical monitoring | = passed | [-] | ||||||||||
| A/C refrigerant expansion valve electrical monitoring | = passed | [-] | ||||||||||
| Debounce time for the global conditions | > 4 | [s] | ||||||||||
| Rest period of the refrigerant circuit | > 360 | [min] | ||||||||||
| Internal system operation mode | = preconditioning | [-] | ||||||||||
| OR | ||||||||||||
| = charging/preconditioning | [-] | |||||||||||
| OR | ||||||||||||
| = charging | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on/charging | [-] | |||||||||||
| OR | ||||||||||||
| = drive ready | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on/preconditioning | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on/charging/preconditioning | [-] | |||||||||||
| OR | ||||||||||||
| = drive ready/preconditioning | [-] | |||||||||||
| Timer to limit the activation of the temperature crosscheck monitoring depending on the internal system operation mode | < 300 | [s] | ||||||||||
| Communication monitoring of the coolant pump "A" | = passed | [-] | ||||||||||
| Functional monitoring of the coolant pump "A" | = passed | [-] | ||||||||||
| Communication monitoring of the hybrid/EV electronics coolant pump | = passed | [-] | ||||||||||
| Functional monitoring of the hybrid/EV electronics coolant pump | = passed | [-] | ||||||||||
| Communication monitoring of the coolant pump "B" | = passed | [-] | ||||||||||
| Functional monitoring of the coolant pump "B" | = passed | [-] | ||||||||||
| Communication monitoring of the battery energy control module | = passed | [-] | ||||||||||
| Cold Start Conditions | ||||||||||||
| Debounce time for cold start conditions | > 0 | [s] | ||||||||||
| Temperature gradient of the A/C refrigerant distribution valve "A" for cold start conditions | < 10 | [K] | ||||||||||
| Temperature gradient of the A/C refrigerant distribution valve "B" for cold start conditions | < 10 | [K] | ||||||||||
| Temperature gradient of the A/C refrigerant distribution valve "C" for cold start conditions | < 10 | [K] | ||||||||||
| Temperature gradient of the A/C refrigerant distribution valve "D" for cold start conditions | < 10 | [K] | ||||||||||
| Temperature gradient of the A/C refrigerant expansion valve for cold start conditions | < 10 | [K] | ||||||||||
| A/C Refrigerant Distribution Valve "D" | P1A8B | Incorrect component installed | Current software version number | != software version number stored in the data base | [-] | none | [-] | other event | n/a | [-] | 2 DCY | |
| P1A8F | Wrong address (Hardware address) | Stored hardware address | != own hardware address | [-] | Plausibility check | = active | [-] | other event | n/a | [-] | 2 DCY | |
| B3A05 | Actuator stuck open (blockade) | Blockade monitoring | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Blockade monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "D" communication monitoring | = passed | [-] | |||||||
| B3A06 | Actuator control circuit open (electrical error) | Electrical monitoring | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Electrical monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "D" communication monitoring | = passed | [-] | |||||||
| B3A06 | Actuator control circuit open (temperature sensor error) | Temperature sensor monitoring | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Temperature sensor monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "D" communication monitoring | = passed | [-] | |||||||
| P1A8F | Wrong address | Own hardware address | != hardware address to be stored in the flash memory | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Wrong address monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "D" communication monitoring | = passed | [-] | |||||||
| B3A08 | Actuator control circuit high (over voltage) | Supply voltage | > 18.5 | [V] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Over voltage monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "D" communication monitoring | = passed | [-] | |||||||
| B3A09 | Control circuit driver current/temperature too high | Driver temperature | > 170 | [°C] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Over temperature monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "D" communication monitoring | = passed | [-] | |||||||
| B3A07 | Actuator control circuit low (under voltage) | Supply voltage | < 7.8 | [V] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Under voltage monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "D" communication monitoring | = passed | [-] | |||||||
| B3A19 | Actuator control circuit performance (response error) | Communication error | = checksum error | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| = stop bit error | [-] | A/C refrigerant distribution valve "D" communication monitoring | = passed | [-] | ||||||||
| Actuator control circuit performance monitoring test cycle | = completed | [-] | ||||||||||
| B3A1A | Actuator temperature range/performance (out of range high) | Temperature of the A/C refrigerant distribution valve "D" | > 160 | [°C] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| < 204 | [°C] | A/C refrigerant distribution valve "D" communication monitoring | = passed | [-] | ||||||||
| Temperature out of range high monitoring test cycle | = completed | [-] | ||||||||||
| B3A19 | Actuator control circuit performance (actuator speed) | Actuator speed monitoring | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Actuator speed monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "D" communication monitoring | [-] | ||||||||
| B3A19 | Actuator control circuit performance (actuator position) | Actuator position monitoring | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Actuator position monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "D" communication monitoring | [-] | ||||||||
| B3A19 | Actuator control circuit performance (coil holding current) | Coil holding monitoring | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Coil holding monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "D" communication monitoring | [-] | ||||||||
| B3A19 | Actuator control circuit performance (PCB temperature) | PCB temperature | ≥ 204 | [°C] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| PCB temperature monitoring test cycle | = completed | [-] | A/C refrigerant distribution valve "D" communication monitoring | = passed | [-] | |||||||
| B3A05 | Actuator stuck/open (Position crosscheck) | CASE 1: Delta between the actual and the target position | Ignition on | > 500 | [ms] | continuous | 100 | [ms] | 2 DCY | |||
| Delta value between the actual and the target opening position of the A/C refrigerant distribution valve "D" | > 4 | [%] | A/C refrigerant distribution valve "D" communication monitoring | = passed | [-] | |||||||
| A/C refrigerant distribution valve "D" electrical monitoring | = passed | [-] | ||||||||||
| CASE 2: Quick test of the actuator positioning | ||||||||||||
| Travel distance of the actuator of the A/C refrigerant distribution valve "D" | ≥ 6 | [%] | Additionally for CASE 1: | |||||||||
| Delta between the reference and the target position of the A/C refrigerant distribution valve "D" | ≥ 19 | [%] | Delta value of the target position of the A/C refrigerant distribution valve "D" | < 1.4 | [%] |
Table continues below
| `Component / System (Official) | Fault Code (SAE-Code) | Monitor Strategy Description English | Malfunction Criteria English | Threshold Value | Unit | Secondary Parameters | Enable Condition | Unit | Monitor (Frequency of Checks) | Monitoring Time Length | Unit | MIL Illum. |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Time the A/C refrigerant distribution valve "D" must remain nearly in the same position | > 10 | [s] | ||||||||||
| Delta value between the reference and the target position of the A/C refrigerant distribution valve "D" | > 6 | [%] | ||||||||||
| Additionally for CASE 2: | ||||||||||||
| (Delta value of the target position of the A/C refrigerant distribution valve "D" | > 19 | [%] | ||||||||||
| OR | ||||||||||||
| Delta value between the target and the actual opening position of the A/C refrigerant distribution valve "D") | ≥ 100 | [%] | ||||||||||
| Time the A/C refrigerant distribution valve "D" must remain nearly in the same position | > 2.4 | [s] | ||||||||||
| B3A1A | Actuator temperature range/performance | Temperature deviation of the internal temperature of the A/C refrigerant distribution valve "D" to the median value of the internal temperatures of the A/C refrigerant distribution valve "A", the A/C refrigerant distribution valve "B", the A/C refrigerant distribution valve "C", the A/C refrigerant distribution valve "D" and the A/C refrigerant expansion valve | ≥ 18...16 | [K] | Ignition on | > 500 | [ms] | continuous | 100 | [ms] | 2 DCY | |
| A/C refrigerant distribution valve "A" electrical monitoring | = passed | [-] | ||||||||||
| A/C refrigerant distribution valve "B" electrical monitoring | = passed | [-] | ||||||||||
| A/C refrigerant distribution valve "C" electrical monitoring | = passed | [-] | ||||||||||
| A/C refrigerant distribution valve "D" electrical monitoring | = passed | [-] | ||||||||||
| A/C refrigerant expansion valve electrical monitoring | = passed | [-] | ||||||||||
| Debounce time for the global conditions | > 4 | [s] | ||||||||||
| Rest period of the refrigerant circuit | > 360 | [min] | ||||||||||
| Internal system operation mode | = preconditioning | [-] | ||||||||||
| OR | ||||||||||||
| = charging/preconditioning | [-] | |||||||||||
| OR | ||||||||||||
| = charging | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on/charging | [-] | |||||||||||
| OR | ||||||||||||
| = drive ready | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on/preconditioning | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on/charging/preconditioning | [-] | |||||||||||
| OR | ||||||||||||
| = drive ready/preconditioning | [-] | |||||||||||
| (Timer to limit the activation of the temperature crosscheck monitoring depending on the internal system operation mode | < 300 | [s] | ||||||||||
| Communication monitoring of the coolant pump "A" | = passed | [-] | ||||||||||
| Functional monitoring of the coolant pump "A" | = passed | [-] | ||||||||||
| Communication monitoring of the hybrid/EV electronics coolant pump | = passed | [-] | ||||||||||
| Functional monitoring of the hybrid/EV electronics coolant pump | = passed | [-] | ||||||||||
| Communication monitoring of the coolant pump "B" | = passed | [-] | ||||||||||
| Functional monitoring of the coolant pump "B" | = passed | [-] | ||||||||||
| Communication monitoring of the battery energy control module | = passed | [-] | ||||||||||
| Cold Start Conditions | ||||||||||||
| Debounce time for cold start conditions | > 0 | [s] | ||||||||||
| Temperature gradient of the A/C refrigerant distribution valve "A" for cold start conditions | < 10 | [K] | ||||||||||
| Temperature gradient of the A/C refrigerant distribution valve "B" for cold start conditions | < 10 | [K] | ||||||||||
| Temperature gradient of the A/C refrigerant distribution valve "C" for cold start conditions | < 10 | [K] | ||||||||||
| Temperature gradient of the A/C refrigerant distribution valve "D" for cold start conditions | < 10 | [K] | ||||||||||
| Temperature gradient of the A/C refrigerant expansion valve for cold start conditions | < 10 | [K] | ||||||||||
| A/C refrigerant expansion valve | B3A0A | Actuator stuck/open (position crosscheck) | Delta value between the actual and the target opening position of the A/C refrigerant expansion valve | > 4 | [%] | Ignition on | > 500 | [ms] | continuous | 100 | [ms] | 2 DCY |
| A/C refrigerant expansion valve communication monitoring | = passed | [-] | ||||||||||
| A/C refrigerant expansion valve electrical monitoring | = passed | [-] | ||||||||||
| Delta value of the target position of the A/C refrigerant expansion valve | < 1.4 | [%] | ||||||||||
| Time the A/C refrigerant expansion valve must remain nearly in the same position | > 10 | [s] | ||||||||||
| Delta value between the reference position and the target position | > 6 | [%] | ||||||||||
| B3A12 | Actuator temperature range/performance | Temperature deviation of the internal temperature of the A/C refrigerant expansion valve to the median value of the internal temperatures of the A/C refrigerant distribution valve "A", the A/C refrigerant distribution valve "B", the A/C refrigerant distribution valve "C", the A/C refrigerant distribution valve "D" and the A/C refrigerant expansion valve | ≥ 18...16 | [K] | Switch for the A/C refrigerant expansion valve temperature range/performance monitoring with the help of the A/C refrigerant distribution valves' temperatures | = TRUE | [-] | continuous | 100 | [ms] | 2 DCY | |
| Ignition on | > 500 | [ms] | ||||||||||
| A/C refrigerant distribution valve "A" electrical monitoring | = passed | [-] | ||||||||||
| A/C refrigerant distribution valve "B" electrical monitoring | = passed | [ms] | ||||||||||
| A/C refrigerant distribution valve "C" electrical monitoring | = passed | [-] | ||||||||||
| A/C refrigerant distribution valve "D" electrical monitoring | = passed | [-] | ||||||||||
| A/C refrigerant expansion valve electrical monitoring | = passed | [-] | ||||||||||
| Debounce time for the global conditions | > 4 | [s] | ||||||||||
| Rest period of the refrigerant circuit | > 360 | [min] | ||||||||||
| Internal system operation mode | = preconditioning | [-] | ||||||||||
| OR | ||||||||||||
| = charging/preconditioning | [-] | |||||||||||
| OR | ||||||||||||
| = charging | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on/charging | [-] | |||||||||||
| OR | ||||||||||||
| = drive ready | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on/preconditioning | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on/charging/preconditioning | [-] | |||||||||||
| OR | ||||||||||||
| = drive ready/preconditioning | [-] | |||||||||||
| Timer to limit the activation of the temperature crosscheck monitoring depending on the internal system operation mode | < 300 | [s] | ||||||||||
| Communication monitoring of the coolant pump "A" | = passed | [-] | ||||||||||
| Functional monitoring of the coolant pump "A" | = passed | [-] | ||||||||||
| Communication monitoring of the hybrid/EV electronics coolant pump | = passed | [-] | ||||||||||
| Functional monitoring of the hybrid/EV electronics coolant pump | = passed | [-] | ||||||||||
| Communication monitoring of the coolant pump "B" | = passed | [-] | ||||||||||
| Functional monitoring of the coolant pump "B" | = passed | [-] | ||||||||||
| Communication monitoring of the battery energy control module | = passed | [-] | ||||||||||
| Cold Start Conditions | ||||||||||||
| Debounce time for cold start conditions | > 0 | [s] | ||||||||||
| Temperature gradient of the A/C refrigerant distribution valve "A" for cold start conditions | < 10 | [K] | ||||||||||
| Temperature gradient of the A/C refrigerant distribution valve "B" for cold start conditions | < 10 | [K] | ||||||||||
| Temperature gradient of the A/C refrigerant distribution valve "C" for cold start conditions | < 10 | [K] | ||||||||||
| Temperature gradient of the A/C refrigerant distribution valve "D" for cold start conditions | < 10 | [K] | ||||||||||
| Temperature gradient of the A/C refrigerant expansion valve for cold start conditions | < 10 | [K] | ||||||||||
| B3A12 | Actuator temperature range/performance | Temperature deviation of the A/C pressure/temperature sensor "A" to the median value of the refrigerant temperature of the pressure/temperature sensor "A", refrigerant temperature of the pressure/temperature sensor "B", internal temperature of the pressure/temperature sensor "A", internal temperature of the pressure/temperature sensor "B" and the internal temperature of the expansion valve | > 15...8 | [K] | Switch for the A/C refrigerant expansion valve temperature range/performance monitoring with the help of the A/C refrigerant pressure/temperature sensors' temperatures | = TRUE | [-] | continuous | 100 | [ms] | 2 DCY | |
| Ignition on | > 500 | [ms] | ||||||||||
| A/C pressure/temperature sensor "A" electrical monitoring | = passed | [-] | ||||||||||
| A/C pressure/temperature sensor "B" electrical monitoring | = passed | [-] | ||||||||||
| Expansion valve electrical monitoring | = passed | [-] | ||||||||||
| Debounce time of global conditions | > 4 | [s] | ||||||||||
| Rest period of the refrigerant circuit/vehicle off-time | > 360 | [min] | ||||||||||
| Internal system operation mode | = preconditioning | [-] | ||||||||||
| OR | ||||||||||||
| = charging/preconditioning | [-] | |||||||||||
| OR | ||||||||||||
| = charging | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on/charging | [-] | |||||||||||
| OR | ||||||||||||
| = drive ready | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on/preconditioning | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on/charging/preconditioning | [-] | |||||||||||
| OR | ||||||||||||
| = drive ready/preconditioning | [-] | |||||||||||
| Time to limit the activation of the temperature crosscheck monitoring | < 300 | [s] | ||||||||||
| Communication monitoring of the coolant pump "A" | = passed | [-] | ||||||||||
| Functional monitoring of the coolant pump "A" | = passed | [-] | ||||||||||
| Communication monitoring of the hybrid/EV electronics coolant pump | = passed | [-] |
Table continues below
| Component / System (Official) | Fault Code (SAE-Code) | Monitor Strategy Description English | Malfunction Criteria English | Threshold Value | Unit | Secondary Parameters | Enable Condition | Unit | Monitor (Frequency of Checks) | Monitoring Time Length | Unit | MIL Illum. |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Functional monitoring of the hybrid/EV electronics coolant pump | = passed | [-] | ||||||||||
| Communication monitoring of the coolant pump "B" | = passed | [-] | ||||||||||
| Functional monitoring of the coolant pump "B" | = passed | [-] | ||||||||||
| Communication monitoring of the battery energy control module | = passed | [-] | ||||||||||
| Cold Start Conditions | ||||||||||||
| Debounce time for cold start conditions | > 10 | [s] | ||||||||||
| Difference of the maximum and minimum input value of the refrigerant temperature measured at the A/C pressure/temperature sensor "A" | < 10 | [K] | ||||||||||
| Difference of the maximum and minimum input value of the refrigerant temperature measured at the A/C pressure/temperature sensor "B" | < 10 | [K] | ||||||||||
| Difference of the maximum and minimum input value of the internal temperature measured at the A/C pressure/temperature sensor "A" | < 10 | [K] | ||||||||||
| Difference of the maximum and minimum input value of the internal temperature measured at the A/C pressure/temperature sensor "B" | < 10 | [K] | ||||||||||
| Difference of the maximum and minimum input value of the internal temperature of the A/C refrigerant expansion valve | < 10 | [K] | ||||||||||
| A/C refrigerant expansion valve | P1BED | Incorrect component installed | Current software version number | != software version number stored in the data base | [-] | none | [-] | other event | n/a | [-] | 2 DCY | |
| P1B8B | Wrong address (hardware address) | Stored hardware address | != Own hardware address | [-] | Plausibility check | = active | [-] | other event | n/a | [-] | 2 DCY | |
| B303B | Actuator control circuit open (electrical error) | Electrical monitoring | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Electrical monitoring test cycle | = completed | [-] | A/C refrigerant expansion valve communication monitoring | = passed | [-] | |||||||
| B303B | Actuator control circuit open (temperature sensor error) | Temperature sensor monitoring | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Temperature sensor monitoring test cylce | = completed | [-] | A/C refrigerant expansion valve communication monitoring | = passed | [-] | |||||||
| B3A0A | Actuator stuck open (blockade) | Blockade monitoring | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Blockade monitoring test cycle | = completed | [-] | A/C refrigerant expansion valve communication monitoring | = passed | [-] | |||||||
| B3A0E | Actuator control circuit driver current/temperature too high | Driver temperature | > 170 | [°C] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Over temperature monitoring test cycle | = completed | [-] | A/C refrigerant expansion valve communication monitoring | = passed | [-] | |||||||
| B303D | Actuator control circuit high (over voltage) | Supply voltage | > 18.5 | [V] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Over voltage monitoring test cycle | = completed | [-] | A/C refrigerant expansion valve communication monitoring | = passed | [-] | |||||||
| B3A0C | Actuator control circuit low (under voltage) | Supply voltage | < 7.8 | [V] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Under voltage monitoring test cycle | = completed | [-] | A/C refrigerant expansion valve communication monitoring | = passed | [-] | |||||||
| P1B8B | Wrong address | Own hardware address | != hardware address to be stored in the flash memory | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Wrong address monitoring test cycle | = completed | [-] | A/C refrigerant expansion valve communication monitoring | = passed | [-] | |||||||
| B3A11 | Actuator control circuit performance (response error) | Communication error | = checksum error | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| = stop bit error | [-] | A/C refrigerant expansion valve communication monitoring | = passed | [-] | ||||||||
| Actuator control circuit performance monitoring test cycle | = completed | [-] | ||||||||||
| B3A12 | Actuator temperature range/performance (out of range high) | Temperature of the A/C refrigerant expansion valve | > 160 | [°C] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| < 204 | [°C] | A/C refrigerant expansion valve communication monitoring | = passed | [-] | ||||||||
| Temperature out of range high monitoring test cycle | = completed | [-] | ||||||||||
| B3A11 | Actuator control circuit performance (actuator speed status) | Actuator speed monitoring | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Actuator speed monitoring test cycle | = completed | [-] | A/C refrigerant expansion valve communication monitoring | = passed | [-] | |||||||
| B3A11 | Actuator control circuit performance (actuator position) | Actuator position monitoring | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Actuator position monitoring test cycle | = completed | [-] | A/C refrigerant expansion valve communication monitoring | = passed | [-] | |||||||
| B3A11 | Actuator control circuit performance (coil holding current) | Coil holding monitoring | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| Coil holding monitoring test cycle | = completed | [-] | A/C refrigerant expansion valve communication monitoring | = passed | [-] | |||||||
| B3A11 | Actuator control circuit performance (PCB temperature) | PCB temperature | ≥ 204 | [°C] | Ignition on | > 500 | [ms] | continuous | 2.000 | [ms] | 2 DCY | |
| PCB temperature monitoring test cycle | = completed | [-] | A/C refrigerant expansion valve communication monitoring | = passed | [-] | |||||||
| B3A0A | Actuator stuck/open (position crosscheck) | Delta value between the actual and the target opening position of the A/C refrigerant expansion valve | > 4 | [%] | Ignition on | > 500 | [ms] | continuous | 100 | [ms] | 2 DCY | |
| A/C refrigerant expansion valve communication monitoring | = passed | [-] | ||||||||||
| A/C refrigerant expansion valve electrical monitoring | = passed | [-] | ||||||||||
| Delta value of the target position of the A/C refrigerant expansion valve | < 1.4 | [%] | ||||||||||
| Time the A/C refrigerant expansion valve must remain nearly in the same position | > 10 | [s] | ||||||||||
| Delta value between the reference position and the target position | > 6 | [%] | ||||||||||
| B3A12 | Actuator temperature range/performance | Temperature deviation of the internal temperature of the A/C refrigerant expansion valve to the median value of the internal temperatures of the A/C refrigerant distribution valve "A", the A/C refrigerant distribution valve "B", the A/C refrigerant distribution valve "C", the A/C refrigerant distribution valve "D" and the A/C refrigerant expansion valve | ≥ 18...16 | [K] | Switch for the A/C refrigerant expansion valve temperature range/performance monitoring with the help of the A/C refrigerant distribution valves' temperatures | = TRUE | [-] | continuous | 100 | [ms] | 2 DCY | |
| Ignition on | > 500 | [ms] | ||||||||||
| A/C refrigerant distribution valve "A" electrical monitoring | = passed | [-] | ||||||||||
| A/C refrigerant distribution valve "B" electrical monitoring | = passed | [ms] | ||||||||||
| A/C refrigerant distribution valve "C" electrical monitoring | = passed | [-] | ||||||||||
| A/C refrigerant distribution valve "D" electrical monitoring | = passed | [-] | ||||||||||
| A/C refrigerant expansion valve electrical monitoring | = passed | [-] | ||||||||||
| Debounce time for the global conditions | > 4 | [s] | ||||||||||
| Rest period of the refrigerant circuit | > 360 | [min] | ||||||||||
| Internal system operation mode | = preconditioning | [-] | ||||||||||
| OR | ||||||||||||
| = charging/preconditioning | [-] | |||||||||||
| OR | ||||||||||||
| = charging | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on/charging | [-] | |||||||||||
| OR | ||||||||||||
| = drive ready | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on/preconditioning | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on/charging/preconditioning | [-] | |||||||||||
| OR | ||||||||||||
| = drive ready/preconditioning | [-] | |||||||||||
| Timer to limit the activation of the temperature crosscheck monitoring depending on the internal system operation mode | < 300 | [s] | ||||||||||
| Communication monitoring of the coolant pump "A" | = passed | [-] | ||||||||||
| Functional monitoring of the coolant pump "A" | = passed | [-] | ||||||||||
| Communication monitoring of the hybrid/EV electronics coolant pump | = passed | [-] | ||||||||||
| Functional monitoring of the hybrid/EV electronics coolant pump | = passed | [-] | ||||||||||
| Communication monitoring of the coolant pump "B" | = passed | [-] | ||||||||||
| Functional monitoring of the coolant pump "B" | = passed | [s] | ||||||||||
| Communication monitoring of the battery energy control module | = passed | [-] | ||||||||||
| Cold Start Conditions | ||||||||||||
| Debounce time for cold start conditions | > 0 | [s] | ||||||||||
| Temperature gradient of the A/C refrigerant distribution valve "A" for cold start conditions | < 10 | [K] | ||||||||||
| Temperature gradient of the A/C refrigerant distribution valve "B" for cold start conditions | < 10 | [K] | ||||||||||
| Temperature gradient of the A/C refrigerant distribution valve "C" for cold start conditions | < 10 | [K] | ||||||||||
| Temperature gradient of the A/C refrigerant distribution valve "D" for cold start conditions | < 10 | [K] | ||||||||||
| Temperature gradient of the A/C refrigerant expansion valve for cold start conditions | < 10 | [K] | ||||||||||
| B3A12 | Actuator temperature range/performance | Temperature deviation of the A/C pressure/temperature sensor "A" to the median value of the refrigerant temperature of the pressure/temperature sensor "A", refrigerant temperature of the pressure/temperature sensor "B", internal temperature of the pressure/temperature sensor "A", internal temperature of the pressure/temperature sensor "B" and the internal temperature of the expansion valve | > 15...8 | [K] | Switch for the A/C refrigerant expansion valve temperature range/performance monitoring with the help of the A/C refrigerant pressure/temperature sensors' temperatures | = TRUE | [-] | continuous | 100 | [ms] | 2 DCY | |
| Ignition on | > 500 | [ms] | ||||||||||
| A/C pressure/temperature sensor "A" electrical monitoring | = passed | [-] | ||||||||||
| A/C pressure/temperature sensor "B" electrical monitoring | = passed | [-] | ||||||||||
| Expansion valve electrical monitoring | = passed | [-] | ||||||||||
| Debounce time of global conditions | > 4 | [s] | ||||||||||
| Rest period of the refrigerant circuit/vehicle off-time | > 360 | [min] | ||||||||||
| Internal system operation mode | = preconditioning | [-] | ||||||||||
| OR | ||||||||||||
| = charging/preconditioning | [-] | |||||||||||
| OR | ||||||||||||
| = charging | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on/charging | [-] | |||||||||||
| OR | ||||||||||||
| = drive ready | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on/preconditioning | [-] | |||||||||||
| OR | ||||||||||||
| = ignition on/charging/preconditioning | [-] | |||||||||||
| OR | ||||||||||||
| = drive ready/preconditioning | [-] | |||||||||||
| Time to limit the activation of the temperature crosscheck monitoring | < 300 | [s] | ||||||||||
| Communication monitoring of the coolant pump "A" | = passed | [-] | ||||||||||
| Functional monitoring of the coolant pump "A" | = passed | [-] | ||||||||||
| Communication monitoring of the hybrid/EV electronics coolant pump | = passed | [-] | ||||||||||
| Functional monitoring of the hybrid/EV electronics coolant pump | = passed | [-] | ||||||||||
| Communication monitoring of the coolant pump "B" | = passed | [-] | ||||||||||
| Functional monitoring of the coolant pump "B" | = passed | [-] | ||||||||||
| Communication monitoring of the battery energy control module | = passed | [-] | ||||||||||
| Cold Start Conditions | ||||||||||||
| Debounce time for cold start conditions | > 10 | [s] | ||||||||||
| Difference of the maximum and minimum input value of the refrigerant temperature measured at the A/C pressure/temperature sensor "A" | < 10 | [K] | ||||||||||
| Difference of the maximum and minimum input value of the refrigerant temperature measured at the A/C pressure/temperature sensor "B" | < 10 | [K] | ||||||||||
| Difference of the maximum and minimum input value of the internal temperature measured at the A/C pressure/temperature sensor "A" | < 10 | [K] |
Table continues below
| Component / System (Official) | Fault Code (SAE-Code) | Monitor Strategy Description English | Malfunction Criteria English | Threshold Value | Unit | Secondary Parameters | Enable Condition | Unit | Monitor (Frequency of Checks) | Monitoring Time Length | Unit | MIL Illum. |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Difference of the maximum and minimum input value of the internal temperature measured at the A/C pressure/temperature sensor "B" | < 10 | [K] | ||||||||||
| Difference of the maximum and minimum input value of the internal temperature of the A/C refrigerant expansion valve | < 10 | [K] | ||||||||||
| LIN communication | B1484 | Automatic addressing sub bus 1 upper limit exceeded | Number of answering LIN clients | > configured clients | [-] | Valid LIN communication | = commanded on | [-] | other event | n/a | [-] | 2 DCY |
| Auto addressing | [-] | 2 DCY | ||||||||||
| B1484 | Automatic addressing sub bus 1 lower limit not reached | Number of answering LIN clients | < configured clients | [-] | Valid LIN communication | = commanded on | [-] | other event | n/a | [-] | 2 DCY | |
| Auto addressing | [-] | 2 DCY | ||||||||||
| U0626 | Lost communication with the A/C refrigerant pressure sensor "A" (time out) | No response from LIN slave for more than 4 seconds | [-] | Ignition on | > 500 | [ms] | continuous other event | 4.000 | [ms] | 2 DCY | ||
| U0628 | Lost communication with the A/C refrigerant pressure sensor "B" (time out) | No response from LIN slave for more than 4 seconds | [-] | Ignition on | > 500 | [ms] | continuous other event | 4.000 | [ms] | 2 DCY | ||
| U062A | Lost communication with the A/C refrigerant distribution valve actuator "A" (time out) | No response from LIN slave for more than 4 seconds | [-] | Ignition on | > 500 | [ms] | continuous other event | 4.000 | [ms] | 2 DCY | ||
| U062B | Lost communication with the A/C refrigerant distribution valve actuator "B" (time out) | No response from LIN slave for more than 4 seconds | [-] | Ignition on | > 500 | [ms] | continuous other event | 4.000 | [ms] | 2 DCY | ||
| U062C | Lost communication with the A/C refrigerant distribution valve actuator "C" (time out) | No response from LIN slave for more than 4 seconds | [-] | Ignition on | > 500 | [ms] | continuous other event | 4.000 | [ms] | 2 DCY | ||
| U062D | Lost communication with the A/C refrigerant distribution valve actuator "D" (time out) | No response from LIN slave for more than 4 seconds | [-] | Ignition on | > 500 | [ms] | continuous other event | 4.000 | [ms] | 2 DCY | ||
| U016B | Lost communication with the electric A/C compressor control module (time out) | Continuous: No response from the LIN slave for more than 4 seconds | [-] | Ignition on | > 500 | [ms] | continuous other event | 4.000 | [ms] | 2 DCY | ||
| Other event: No 0x3D-response from the LIN slave three times in a row | [-] | |||||||||||
| U016B | Lost communication with the electric A/C compressor control module (time out) | Continuous: No response from LIN slave for more than 4 seconds | [-] | Ignition on | > 500 | [ms] | continuous other event | 4.000 | [ms] | 2 DCY | ||
| Other event: No 0x3D-response from LIN slave three times in a row | [-] | |||||||||||
| U062E | Lost communication with the A/C refrigerant expansion valve (time out) | Continous: No response from LIN slave for more than 4 seconds | [-] | Ignition on | > 500 | [ms] | continuous other event | 4.000 | [ms] | 2 DCY | ||
| Other event: No 0x3D-response from LIN slave three times in a row | [-] | |||||||||||
| U016B | Lost communication with the electric A/C compressor (diagnosis time out) | No 0x3D-response from LIN slave three times in a row | [-] | Ignition on | > 500 | [ms] | other event | n/a | [-] | 2 DCY | ||
| U062A | Lost communication with the A/C refrigerant distribution valve actuator "A" (diagnosis time out) | No 0x3D-response from LIN slave three times in a row | [-] | Ignition on | > 500 | [ms] | other event | n/a | [-] | 2 DCY | ||
| U062B | Lost communication with the A/C refrigerant distribution valve actuator "B" (diagnosis time out) | No 0x3D-response from LIN slave three times in a row | [-] | Ignition on | > 500 | [ms] | other event | n/a | [-] | 2 DCY | ||
| U062C | Lost communication with the A/C refrigerant distribution valve actuator "C" (diagnosis time out) | No 0x3D-response from LIN slave three times in a row | [-] | Ignition on | > 500 | [ms] | other event | n/a | [-] | 2 DCY | ||
| U062D | Lost communication with the A/C refrigerant distribution valve actuator "D" (diagnosis time out) | No 0x3D-response from LIN slave three times in a row | [-] | Ignition on | > 500 | [ms] | other event | n/a | [-] | 2 DCY | ||
| U062E | Lost communication with the A/C refrigerant expansion valve actuator (diagnosis time out) | No 0x3D-response from LIN slave three times in a row | [-] | Ignition on | > 500 | [ms] | other event | n/a | [-] | 2 DCY | ||
| U0626 | Lost communication with the A/C refrigerant pressure sensor "A" (diagnosis time out) | No 0x3D-response from LIN slave three times in a row | [-] | Ignition on | > 500 | [ms] | other event | n/a | [-] | 2 DCY | ||
| U0628 | Lost communication with the A/C refrigerant pressure sensor "B" (diagnosis time out) | No 0x3D-response from LIN slave three times in a row | [-] | Ignition on | > 500 | [ms] | other event | n/a | [-] | 2 DCY | ||
| U1030 | Local data bus electrical error | Sending / receiving of frames on LIN 1 | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 3.000 | [ms] | 2 DCY | |
| U1076 | Local data bus 2 electrical error | Sending / receiving of frames on LIN 2 | = failed | [-] | Ignition on | > 500 | [ms] | continuous | 3.000 | [ms] | 2 DCY | |
| U10BA | Local data bus no communication | No response from LIN 1 slave | [-] | Ignition on | > 500 | [ms] | continuous | 3.500 | [ms] | 2 DCY | ||
| U10C7 | Local data bus 2 no communication | No response from LIN 2 slave | [-] | Ignition on | > 500 | [ms] | continuous | 3.500 | [ms] | 2 DCY | ||
| Relay | P1C41 | Circuit open connection | Current consumption | < 40 | [mA] | none | [-] | continuous | 300 | [ms] | 2 DCY | |
| P1C42 | Short circuit to ground | Voltage in high-side-out measure | > 1, 5 | [V] | Relay | = commanded on | [-] | continuous | 300 | [ms] | 2 DCY | |
| P1C43 | Short circuit to battery | Voltage in high-side-out | = battery voltage | [V] | Relay | = commanded off | [-] | continuous | 300 | [ms] | 2 DCY | |
| VTMC (ECU) | P0604 | Random Access Memory (RAM) error (2 Bit error) | Checksum error | [-] | none | [-] | on read / write events | 4.000 | [ms] | 1 DCY | ||
| P0605 | ROM Test Error (2 Bit error in the program flash) | Checksum error | [-] | none | [-] | on read / write events | 47.000 | [ms] | 1 DCY | |||
| P0605 | ROM test error (2 Bit error in the data flash) | Checksum error | [-] | none | [-] | other event | n/a | [-] | 1 DCY | |||
| P0603 | KAM (Keep Alive Memory) error (supply voltage measurement) | Voltage difference across the polarity protection diode | ≥ 1.477 | [V] | Voltage prior to the polarity protection diode | > voltage after the polarity protection diode | [V] | continuous | 5.000 | [ms] | 2 DCY | |
| P0603 | KAM (Keep Alive Memory) error (SBC reference voltage) | Reference voltage System-Basis-Chip (SBC) | < 2.35 | [V] | SBC operating voltage | ≥ 4.85 | [V] | continuous | 5.000 | [ms] | 2 DCY | |
| OR | ≤ 16.5 | [V] | ||||||||||
| > 2.65 | [V] | |||||||||||
| P0562 | Function restriction due to insufficient voltage | Battery voltage | < 8.5 | [V] | none | [-] | continuous | 5.000 | [ms] | 2 DCY | ||
| P0563 | Function restriction due to excessive voltage | Battery voltage | > 16.5 | [V] | none | [-] | continuous | 5.000 | [ms] | 2 DCY | ||
| U3001 | Voltage supply open circuit | ECU was rebooted due to a terminal 30 reset during normal operation | [-] | none | [-] | startup | n/a | [-] | 2 DCY | |||
| P0603 | KAM (Keep Alive Memory) error (sensor power supply error) | Voltage | < 4.56 | [V] | none | [-] | continuous | 300 | [ms] | 2 DCY | ||
| OR | ||||||||||||
| > 5.44 | [V] | |||||||||||
| P060B | A/D processing performance (temperature error) | Temperature | > 175 | [°C] | none | [-] | continuous | 300 | [ms] | 2 DCY | ||
| P060B | A/D processing performance (SPI communication error) | No communication | [-] | [-] | continuous | 10 | [ms] | 2 DCY | ||||
| P060B | A/D processing performance (low supply voltage error) | Voltage | < 3 | [V] | [-] | continuous | 300 | [ms] | 2 DCY | |||
| P060B | A/D processing performance (reference clock error) | Clock reference | < 11 | [kHz] | [-] | continuous | 300 | [ms] | 2 DCY | |||
| P060B | A/D processing performance (temperature error) | Temperature | > 175 | [°C] | none | [-] | continuous | 300 | [ms] | 2 DCY | ||
| P060B | A/D processing performance (SPI communication error) | No communication | [-] | [-] | continuous | 10 | [ms] | 2 DCY | ||||
| P060B | A/D processing performance (low supply voltage error) | Voltage | < 3 | [V] | [-] | continuous | 300 | [ms] | 2 DCY | |||
| P060B | A/D processing performance (reference clock error) | Clock reference | < 11 | [kHz] | [-] | continuous | 300 | [ms] | 2 DCY | |||
| P060B | A/D processing performance (temperature error) | Temperature | > 175 | [°C] | none | [-] | continuous | 300 | [ms] | 2 DCY | ||
| P060B | A/D processing performance (SPI communication error) | No communication | [-] | [-] | continuous | 10 | [ms] | 2 DCY | ||||
| P060B | A/D processing performance (low supply voltage error) | Voltage | < 3 | [V] | [-] | continuous | 300 | [ms] | 2 DCY | |||
| P060B | A/D processing performance (reference clock error) | Clock reference | < 11 | [kHz] | [-] | continuous | 300 | [ms] | 2 DCY | |||
| P0603 | KAM (Keep Alive Memory) error (A/D converter time out) | No ADC channel conversion | > 10 | [ms] | none | [-] | continuous | 150 | [ms] | 2 DCY | ||
| P0603 | KAM (Keep Alive Memory) error (KAM RAM read/write error) | Read / write error | [-] | none | [-] | startup | n/a | [-] | 1 DCY | |||
| U1103 | Production mode active | Production mode | = active | [-] | none | [-] | other event | n/a | [-] | 1 DCY | ||
| P0604 | Random Access Memory (RAM) error (time out non-volatile memory) | Read time of non-volatile memory | > 150 | [ms] | none | [-] | once / DCY | n/a | [-] | 2 DCY | ||
| Refrigerant circuit filling | P10E6 | Active service routine filling of refrigerant circuit | Service routine filling of refrigerant circuit commanded | = On | [-] | none | [-] | continuous | 500 | [ms] | 2 DCY | |
| Service routine purging refrigerant circuit | P10E7 | Commanded service routine purging of refrigerant circuit | Purging refrigerant circuit service routine commanded | = on | [-] | none | [-] | continuous | 500 | [ms] | 2 DCY | |
| Hybrid/EV Electronics Cooling System Performance | P2C72 | Cooling system performance monitoring | CASE 1: Temperature Gradient | Ignition on | > 500 | [ms] | continuous | 100 | [ms] | 2 DCY | ||
| Delta temperature gradient | > 1.6...2.5 | [K/s] | Drive motor control module "A" communication monitoring | = passed | [-] | |||||||
| (For detailed information about the "delta temperature gradient" please refer to the Technical Description) | Battery energy control module "B" communication monitoring | = passed | [-] | |||||||||
| CASE 2: Inverter module temperature | Cooling fans communication and functional monitoring | = passed | [-] | |||||||||
| Quotient from actual and stored inverter module temperature | > 1.3...1.3 | [%] | Hybrid/EV electronics pump communication and functional monitoring | = passed | [-] | |||||||
| (For detailed information about the "energy of the inverter" please refer to the Technical Description) | Hybrid/EV electronics coolant temperature sensor "C" electrical monitoring | = passed | [-] | |||||||||
| Active grille air shutter communication monitoring | = passed | [-] | ||||||||||
| Active grille air shutter electrical monitoring | = passed | [-] | ||||||||||
| Duty cycle of the hybrid/EV electronics pump | > 20 | [%] | ||||||||||
| Time for the temperature homogenization in the electromachine circuit | > 60 | [s] | ||||||||||
| Debounce time for the calculation of delta temperature gradient | > 10 | [s] | ||||||||||
| Actual position of the active grille air shutter | > 50 | [%] | ||||||||||
| Additionally for CASE 1 | ||||||||||||
| Energy conversion of the inverter module in the electromachine circuit | > 250 | [kWs] | ||||||||||
| Additionally for CASE 2 | ||||||||||||
| Temperature difference between the inverter module and the coolant | > 5 | [K] | ||||||||||
| Energy conversion of the inverter module within a defined range | < 300 | [kWs] | ||||||||||
| > 200.1 | [kWs] | |||||||||||
| Continuity of the coolant temperature | ≤ 5 | [K] | ||||||||||
| Cooling time depending on the ambient temperature and the vehicle speed | > 6553...30 | [s] | ||||||||||
| Hybrid/EV Battery Cooling System Performance | P0C32 | Insufficient cooling in the low temperature circuit | Coolant temperature difference between the stored and the actual temperature value measured with the hybrid/EV battery pack coolant temperature sensor "B" | < - 3 | [K] | (Ignition on | > 500 | [ms] | continuous | 100 | [ms] | 2 DCY |
| OR | OR | |||||||||||
| Temperature difference between the actual temperature value measured with the hybrid/EV battery pack coolant temperature sensor "B" and the set temperature of the hybrid/EV battery pack coolant temperature sensor "B" requested by the BMS | > 2 | [K] | Cabin preconditioning (immediate conditioning or programmed conditioning)) | > 500 | [ms] | |||||||
| A/C pressure/temperature sensor "A" electrical monitoring | = passed | [-] | ||||||||||
| A/C pressure/temperature sensor "B electrical monitoring | = passed | [-] | ||||||||||
| Hybrid/EV battery pack coolant temperature sensor "A" electrical monitoring | = passed | [-] | ||||||||||
| Hybrid/EV battery pack coolant temperature sensor "B" electrical monitoring | = passed | [-] | ||||||||||
| Hybrid/EV battery pack coolant control valve "A" electrical monitoring | = passed | [-] | ||||||||||
| Cooling fan 1 communication and functional monitoring | = passed | [-] | ||||||||||
| Cooling fan 2 communication and functional monitoring | = passed | [-] | ||||||||||
| A/C refrigerant distribution valve "A electrical monitoring | = passed | [-] | ||||||||||
| A/C refrigerant distribution valve "B" electrical monitoring | = passed | [-] | ||||||||||
| A/C refrigerant distribution valve "C" electrical monitoring | = passed | [-] | ||||||||||
| A/C refrigerant distribution valve "D" electrical monitoring | = passed | [-] | ||||||||||
| A/C refrigerant expansion valve electrical monitoring | = passed | [-] | ||||||||||
| Electric A/C compressor electrical monitoring | = passed | [-] | ||||||||||
| Battery energy control module "B" communication monitoring | = passed | [-] | ||||||||||
| Available energy of the high-voltage battery | > 500 | [Wh] | ||||||||||
| [(Revolution speed of the combustion engine | < 400 | [rpm] | ||||||||||
| OR | ||||||||||||
| Temperature of combustion engine out) | < 113 | [°C] | ||||||||||
| OR | ||||||||||||
| (Revolution speed of the combustion engine | > 400 | [rpm] | ||||||||||
| AND | [-] | |||||||||||
| Temperature of combustion engine out) | > 113 | [°C] | ||||||||||
| < 117 | [°C] | |||||||||||
| No electric A/C compressor intervention request from the engine control module to the VTMC | [-] | |||||||||||
| Duty cycle of the hybrid/EV battery pack coolant pump in the battery circuit | > 30 | [%] | ||||||||||
| System configuration of the refrigerant circuit for hybrid/EV battery cooling system performance | = active battery cooling | [-] | ||||||||||
| OR | ||||||||||||
| = active battery and passenger compartment cooling | [-] | |||||||||||
| Actual opening position of the A/C refrigerant expansion valve | ≥ 5 | [%] | ||||||||||
| Electric A/C compressor | = enabled | [-] | ||||||||||
| Cooling timer | > 180 | [s] | ||||||||||
| A/C system pressure too high | B3A1B | High pressure monitoring in active battery cooling mode | CASE 1: High pressure short events | Ignition on | > 500 | [ms} | continuous | 100 | [ms] | 2 DCY | ||
| A/C compressor controller counter for high pressure short events | > 15 | [-] | A/C refrigerant pressure/temperature sensor "A" electrical monitoring | = passed | [-] | |||||||
| OR | System configuration for high pressure monitoring in active battery cooling mode | = active battery cooling | [-] | |||||||||
| A/C compressor protective reaction counter for high pressure short events | > 5 | [-] | OR | |||||||||
| = active battery and passenger compartment cooling | [-] | |||||||||||
| CASE 2: High pressure long event | Cooling fans 1/2 communication and functional monitoring | = passed | [-] | |||||||||
| A/C compressor controller debounce time for high pressure long event | > 90 | [s] | Active grille air shutter electrical monitoring | = passed | [-] | |||||||
| OR | ||||||||||||
| A/C compressor protective reaction debounce time for high pressure long event | > 90 | [s] | High Pressure Event | |||||||||
| Status of the A/C compressor protective reaction | = high pressure event | [-] | ||||||||||
| OR | ||||||||||||
| Status of the electric A/C compressor controller | = high pressure control | [-] | ||||||||||
| A/C Compressor Protective Reaction = High pressure event | ||||||||||||
| Pressure measured with the A/C refrigerant pressure/temperature sensor "A" | > 31 | [bar] | ||||||||||
| OR | ||||||||||||
| (Pressure measured with the A/C refrigerant pressure/temperature sensor "A" | > 23 bar | [bar] | ||||||||||
| AND | ||||||||||||
| Status of the A/C compressor) | = evaporator icing | [-] | ||||||||||
| OR | ||||||||||||
| = hot gas event | ||||||||||||
| OR |
Table continues below
| Component / System (Official) | Fault Code (SAE-Code) | Monitor Strategy Description English | Malfunction Criteria English | Threshold Value | Unit | Secondary Parameters | Enable Condition | Unit | Monitor (Frequency of Checks) | Monitoring Time Length | Unit | MIL Illum. |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| (Status of the A/C compressor protective reaction | = high pressure event | [-] | ||||||||||
| AND | ||||||||||||
| Pressure measured with the A/C refrigerant pressure/temperature sensor "A") | > 23 | [bar] | ||||||||||
| Additionally for CASE 1 | ||||||||||||
| Revolution speed of the A/C compressor | < 800 | [rpm] | ||||||||||
| Additionally for CASE 2 | ||||||||||||
| Revolution speed of the A/C compressor | < 800 | [rpm] | ||||||||||
| OR | ||||||||||||
| Vehicle speed | > 50 | [km/h] | ||||||||||
| A/C refrigerant charge loss | P0534 | Low pressure monitoring in active battery cooling mode | CASE 1: Low pressure short events | Ignition on | > 500 | [ms] | continuous | 100 | [ms] | 2 DCY | ||
| A/C compressor controller counter for low pressure short events | > 15 | [-] | A/C refrigerant pressure/temperature sensor "B" electrical monitoring | = passed | [-] | |||||||
| OR | Status of the ambient temperature | = valid | [-] | |||||||||
| A/C compressor protective reaction counter for low pressure short events | > 5 | [-] | A/C refrigerant pressure/temperature sensor "A" electrical monitoring | = passed | [-] | |||||||
| Body control module monitoring | = passed | [-] | ||||||||||
| CASE 2: Low pressure long event | Expansion valve electrical monitoring | = passed | [-] | |||||||||
| A/C compressor controller debounce time for low pressure long event | > 35 | [s] | Hybrid/EV battery pack coolant temperature sensor "B" electrical monitoring | = passed | [-] | |||||||
| OR | A/C compressor electrical monitoring | = passed | [-] | |||||||||
| A/C compressor protective reaction debounce time for low pressure long event | > 15 | [s] | Temperature measured with the hybrid/EV battery pack coolant temperature sensor "B" | > 10 | [°C] | |||||||
| System configuration for low pressure monitoring | = active battery cooling | [-] | ||||||||||
| OR | ||||||||||||
| = active battery and passenger compartment cooling | [-] | |||||||||||
| Actual revolution speed of the A/C compressor | ≥ 700 | [rpm] | ||||||||||
| Battery energy control module "B" communication monitoring | = passed | [-] | ||||||||||
| Low Pressure Event | ||||||||||||
| Status of the A/C compressor controller | = low pressure control | [-] | ||||||||||
| OR | ||||||||||||
| Status of the A/C compressor protective reaction | = low pressure event | [-] | ||||||||||
| A/C Compressor Protective Reaction = Low pressure event | ||||||||||||
| Pressure measured with the A/C refrigerant pressure/temperature sensor "B" | < 0.90625...0.90625 | [bar] | ||||||||||
| OR | ||||||||||||
| (Pressure measured with the A/C refrigerant pressure/temperature sensor "B" | < 1... 1 | [bar] | ||||||||||
| AND | ||||||||||||
| Debounce time for the A/C compressor emergency stop because of low pressure) | > 15 | [s] | ||||||||||
| OR | ||||||||||||
| (Status of the A/C compressor protective reaction | = low pressure event | [-] | ||||||||||
| AND | ||||||||||||
| Pressure measured with the A/C refrigerant pressure/temperature sensor "B") | < 1.09375... 1.09375 | [bar] | ||||||||||
| OR | ||||||||||||
| Pressure measured with the A/C refrigerant pressure/temperature sensor "A" | < 0.59375... 6.796875 | [bar] | ||||||||||
| Additionally for CASE 1 | ||||||||||||
| Actual revolution speed of the A/C compressor | < 700 | [rpm] | ||||||||||
| Additionally for CASE 2 | ||||||||||||
| Actual revolution speed of the A/C compressor | < 700 | [rpm] | ||||||||||
| Refrigerant pressure measured with the A/C refrigerant pressure/temperature sensor "B" | < 3 | [bar] | ||||||||||
| A/C system temperature too high | B3A1C | Hot gas temperature upper limit exceeded | CASE 1: Hot gas short events | Ignition on | > 500 | [ms] | continuous | 100 | [ms] | 2 DCY | ||
| Counter for hot gas short events | ≥ 15 | [-] | A/C pressure/temperature sensor "A" electrical monitoring | = passed | [-] | |||||||
| System configuration of the refrigerant circuit for hot gas monitoring | = passenger compartment heating | [-] | ||||||||||
| CASE 2: Hot gas long event | OR | |||||||||||
| Debounce time for hot gas long event | > 30 | [s] | = passenger compartment cooling | [-] | ||||||||
| OR | ||||||||||||
| = active battery cooling | [-] | |||||||||||
| OR | ||||||||||||
| = active battery and passenger compartment cooling | [-] | |||||||||||
| OR | ||||||||||||
| = passenger compartment dehumidifying | [-] | |||||||||||
| OR | ||||||||||||
| = routine for A/C compressor start-up | [-] | |||||||||||
| (Vehicle speed | > 50 | [km/h] | ||||||||||
| Debounce time for activating hot gas fail monitoring | > 30 | [s] | ||||||||||
| System configuration of the cooling fans for hot gas monitoring) | = passenger compartment cooling | [-] | ||||||||||
| OR | ||||||||||||
| = active battery cooling | [-] | |||||||||||
| OR | ||||||||||||
| = active battery and passenger compartment cooling | [-] | |||||||||||
| OR | ||||||||||||
| (Vehicle speed | ≤ 50 | [km/h] | ||||||||||
| System configuration of the cooling fans for hot gas monitoring) | != passenger compartment cooling | [-] | ||||||||||
| AND | ||||||||||||
| != active battery cooling | [-] | |||||||||||
| AND | ||||||||||||
| != active battery and passenger compartment cooling | [-] | |||||||||||
| Revolution speed of the A/C compressor | < 800 | [rpm] | ||||||||||
| (Status of the electric A/C compressor controller | = hot gas control | [-] | ||||||||||
| OR | ||||||||||||
| Status of the electric A/C compressor protective reaction) | = hot gas event | [-] | ||||||||||
| Protective Reaction of the A/C compressor = Hot Gas Event | ||||||||||||
| Temperature measured with the A/C refrigerant pressure/temperature sensor "A" | > 145 | [°C] | ||||||||||
| OR | ||||||||||||
| (Electric A/C compressor protective reaction | = hot gas event | |||||||||||
| Temperature measured with the A/C refrigerant pressure/temperature sensor "A") | > 135 | [°C] | ||||||||||
| [-] | ||||||||||||
| Additionally for CASE 1: | ||||||||||||
| (Cooling fans communication and functional monitoring | = passed | [-] | ||||||||||
| Active grille air shutter electrical monitoring) | = passed | |||||||||||
| OR | [-] | |||||||||||
| Auxiliary heater control module communication monitoring | = passed | |||||||||||
| [-] | ||||||||||||
| Additionally for CASE 1: | ||||||||||||
| Actual revolution speed of the A/C compressor for monitoring of long events | < 800 | [rpm] | ||||||||||
DAB 11-23-20