Throttle Valve Control Module -J338-, CHECKING
Function
Throttle valve operation occurs by an electric motor identified as EPC Throttle Drive -G186- located within the Throttle Valve Control Module - J338-. It is controlled by the Engine Control Module - J623- with primary inputs from the Accelerator Pedal Position Sensor -G79- / Accelerator Pedal Position Sensor 2 -G185- as well as other peripheral inputs from EPC Throttle Drive Angle Sensor 1 -G187- and EPC Throttle Drive Angle Sensor 2 -G188-.
The Throttle Valve Control Module -J338- contains the following components:
- EPC Throttle Drive -G186-
- EPC Throttle Drive Angle Sensor 1 -G187-
- EPC Throttle Drive Angle Sensor 2 -G188-
The Throttle Valve Control Module -J338- components cannot be serviced separately, it must be serviced as a unit. Due to the Throttle Valve Control Module -J338- containing the three components, it is sometimes referred to as the Throttle Valve Control Module -GX3-.
Special tools and workshop equipment required
- Multimeter
- Wiring Diagram
- Scan Tool
Test requirements
- Fuses OK.
- Battery voltage OK.
- Switch OFF All electrical and electronic accessories.
- Vehicles with Auto. Transmission, ensure Selector Lever position is in "P".
- Vehicles with Manual Transmission, ensure Shifter Lever position is in "N" with Parking Brake applied.
- Coolant Temperature: ≥ 80° C.
- Observe all safety precautions: SAFETY PRECAUTIONS
.
- View clean working conditions: CLEAN WORKING CONDITIONS
.
Test Procedure
| Step |
Procedure |
Result / Action to Take |
| 1 |
- PERFORM: Preliminary Check to verify the customers complaint. Refer to PRELIMINARY CHECK
.
-- Was Complaint Verified? |
-- YES:
-- NO:
- GATHER more information from customer about the complaint.
|
| 2 |
- CONNECT: Scan Tool.
- IGNITION: ON.
- CHECK: Throttle valve position closed.
- SPECIFIED VALUE: 3 - 25%.
- DEPRESS: Accelerator pedal slowly to WOT while observing the percentage display. The percentage display must increase uniformly.
- CHECK: Throttle valve position at WOT.
- SPECIFIED VALUE: 84 - 97%.
- IGNITION: OFF.
-- Was Value obtained? |
-- YES:
-- NO:
|
| 3 |
- Condition may be intermittent.
- PERFORM: Visual Inspection of wiring and component.
- CHECK: Wiring for open, high resistance, short or harness connector for damage, corrosion, loose or broken terminals.
- REPAIR: Faulty wiring or connector.
|
|
| 4 |
- REMOVE: Throttle Valve Control Module -J338 - far enough so that the harness connector terminals are accessible.
- DISCONNECT: Throttle Valve Control Module -J338- harness connector.
- IGNITION: ON.
- CHECK: Throttle Valve Control Module -J338- harness connector terminals 2 to 6 for voltage.
- CHECK: Throttle Valve Control Module -J338- harness connector terminal 2 to Ground for voltage.
- SPECIFIED VALUE: About 5.0 V.
- IGNITION: OFF.
-- Were Values obtained? |
-- YES:
-- NO:
|
| 5 |
- REMOVE: Engine Control Module - J623-. Refer to appropriate repair information.
- CHECK: Throttle Valve Control Module -J338- harness connector terminal 1 to the Engine Control Module - J623- harness connector T60 / 28 for resistance.
- CHECK: Throttle Valve Control Module -J338- harness connector terminal 4 to the Engine Control Module - J623- harness connector T60 / 13 for resistance.
- CHECK: Throttle Valve Control Module -J338- harness connector terminal 3 to the Engine Control Module - J623- harness connector T60 / 15 for resistance.
- CHECK: Throttle Valve Control Module -J338- harness connector terminal 5 to the Engine Control Module - J623- harness connector T60 / 30 for resistance.
- SPECIFIED VALUE: 0.5 Ω (± 0.3 Ω).
-- Were Values obtained? |
-- YES:
-- NO:
|
| 6 |
- REMOVE: Engine Control Module - J623-. Refer to appropriate repair information.
- CHECK: Throttle Valve Control Module -J338- harness connector terminal 2 to the Engine Control Module - J623- harness connector T60 / 14 for resistance.
- CHECK: Throttle Valve Control Module -J338- harness connector terminal 6 to the Engine Control Module - J623- harness connector T60 / 29 for resistance.
- SPECIFIED VALUE: 0.5 Ω (± 0.3 Ω).
-- Were Values obtained? |
-- YES:
-- NO:
|
| 7 |
- Final Procedure
- Perform a road test to verify repair.
- Do any DTC's return:
|
-- YES:
-- NO:
- Repair is complete. Generate readiness code. Refer to READINESS CODE
.
- Return vehicle to Customer.
|