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Oxygen Sensor Heater -Z19-, CHECKING

Observe all safety precautions: SAFETY PRECAUTIONS 

View clean working conditions: CLEAN WORKING CONDITIONS 

Use only gold-plated terminals when servicing any component with gold-plated electrical harness connector terminals.

For wiring diagrams, component locations, and connector views, Refer to the applicable wiring diagram.

Oxygen Sensor Heater -Z19- is part of Heated Oxygen Sensor -G39- and cannot be replaced separately.

Special tools and workshop equipment required 

Test Requirements 

Test Procedure 

-- Perform a preliminary check to verify the customers complaint. Refer to PRELIMINARY CHECK .

Start diagnosis

Checking internal resistance

-- Disconnect the Heated Oxygen Sensor -G39- electrical harness connector -1-.

Fig 1: Identifying Heated Oxygen Sensor (HO2S) G39 Electrical Harness Connector
GWWM24-0425Courtesy of AUDI OF AMERICA, LLC

-- Using a multimeter, check the Heated Oxygen Sensor -G39- terminals 3 to 4 for resistance.

: 2.5 to 10.0 Ω (at approx. 20° C)

If the specified value was not obtained:

-- Replace the Heated Oxygen Sensor -G39-. Refer to the appropriate service information.

If the specified value was obtained:

Checking voltage supply

-- Crank the engine (engine may run).

-- Using a multimeter, check the Heated Oxygen Sensor -G39- electrical harness connector terminal 4 to Ground (GND) for voltage.

Fig 2: Heated Oxygen Sensor (HO2S) -G39/G108- Connector Terminals
GWWM24-0435Courtesy of AUDI OF AMERICA, LLC
Heated Oxygen Sensor -G39- electrical harness connector terminal Engine Control Module -J623- electrical harness connector T94 terminal
4 Ground (GND)

Specified value: Battery voltage.

-- Switch the ignition off.

If the specified value was not obtained:

-- Check the Heated Oxygen Sensor -G39- electrical harness connector terminal 5 to the Fuse (on fuse/relay panel) -S11- for an open circuit, a short circuit to each other, Battery voltage, or Ground (GND).

-- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

-- If necessary, repair the faulty wiring connection.

If the specified value was obtained:

Checking Ground (GND) activation

-- Remove the Engine Control Module -J623-. Refer to the appropriate service information.

-- Using a multimeter, check the Heated Oxygen Sensor -G39- electrical harness connector terminal 3 to the Engine Control Module -J623- electrical harness connector T91 terminal 56 for resistance.

Fig 3: Heated Oxygen Sensor (HO2S) -G39/G108- Connector Terminals
GWWM24-0435Courtesy of AUDI OF AMERICA, LLC
Heated Oxygen Sensor -G39- electrical harness connector terminal Engine Control Module -J623- electrical harness connector T91 terminal
3 56

Specified value: 1.5 Ω max.

If the specified value was not obtained:

-- Check the wiring for a short circuit to each other, Battery voltage, and Ground (GND).

-- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

-- If necessary, repair the faulty wiring connection.

If no malfunction is detected in the wiring and if the voltage supply was OK:

-- Erase the DTC memory. Refer to DIAGNOSTIC MODE 04 - ERASE DTC MEMORY .

-- Perform a road test to verify repair.

If the DTC does not return:

Generate readiness code. Refer to READINESS CODE .

If the DTC does return and no malfunction is detected in the wiring and the voltage supply was OK:

-- Replace the Engine Control Module -J623-. Refer to the appropriate service information.

Final Procedures 

After the repair work, the following work steps must be performed in the following sequence:

  1. Check the DTC memory. Refer to DIAGNOSTIC MODE 03 - READ DTC MEMORY .
  2. If necessary, erase the DTC memory. Refer to DIAGNOSTIC MODE 04 - ERASE DTC MEMORY .
  3. If the DTC memory was erased, generate readiness code. Refer to READINESS CODE