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Home >> Audi >> 2012 >> A3 2.0 TDI >> Repair and Diagnosis >> Engine Performance >> Ignition System >> 2.0L - Ignition/Glow Plug System - Engine Code(S): CBEA >> 28 Ignition/Glow Plug System >> Removal And Installation >> Glow Plugs

Glow Plugs

Special tools and workshop equipment required 

Fig 1: Identifying Glow Plug Versions
GWWA28-10041Courtesy of AUDI OF AMERICA, LLC

1 - Glow plug with combustion chamber pressure sensors (vehicles with engine code CBEA)

2 - Glow plug without combustion chamber pressure sensor

NOTE:

The combustion chamber pressure sensor in integrated inside each glow plug on vehicles with engine code CBEA.

Component designation: glow plug 1 -Q10- with cylinder 1 internal pressure sensor -G620-

Component designation: glow plug 2 -Q11- with cylinder 2 internal pressure sensor -G621-

Component designation: glow plug 3 -Q12- with cylinder 3 internal pressure sensor -G622-

Component designation: glow plug 4 -Q13- with cylinder 4 internal pressure sensor -G623-

Removing 

-- Switch off ignition.

-- Remove engine cover. Refer to ENGINE COVER .

CAUTION:

Be careful not to damage the wire connection when removing the glow plug connector otherwise the entire wiring harness will have to be replaced.

Do not squeeze the 3314 too hard when removing the glow plug connector otherwise the protective sleeve will get damaged.

-- Free up the wiring harness -2- and open the clamps.

Fig 2: Identifying Glow Plugs Overview
GWWA23-10292Courtesy of AUDI OF AMERICA, LLC

-- Position the 3314 with the groove -arrow A- on the collar of the protective sleeve -arrow B- and pull the glow plug connector off the glow plugs.

Fig 3: Identifying Pliers 3314 Positioned With Groove
GWWM97-0523Courtesy of AUDI OF AMERICA, LLC

-- Clean the glow plug duct in the cylinder head. Contaminants must not enter the cylinder.

NOTE:

Example for cleaning:

Extract large contaminants with a vacuum cleaner.

Spray a brake cleaner or a suitable cleaner into the glow plug shaft, let it work and then use compressed air to remove it.

Then clean the glow plug duct with a cloth dampened with oil.

NOTE:

Use the VAS 6454.

Fig 4: Identifying Socket Insert VAS 6454
GWWW00-10722Courtesy of AUDI OF AMERICA, LLC

Installing 

-- Use a suitable torque wrench to tighten the glow plugs.

-- Tighten the glow plugs to the tightening specification.

-- Attach the glow plug connector to the glow plug.

Fig 5: Pressing Glow Plug Connector By Hand
GWWM97-0530Courtesy of AUDI OF AMERICA, LLC
NOTE:

Make sure the glow plug connectors are securely fastened.

Fig 6: Guiding Center Terminal On Connector
GWWM97-0529Courtesy of AUDI OF AMERICA, LLC